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    SHIVAJI UNIVERSITY, KOHLAPUR, SECOND YEAR ENGINEERING (CHEMICAL ENGINEERING) PART -I SYLLABUS


    SECOND YEAR CHEMCIAL ENGINEERING

    SEMESTER – III

    1. ENGINEERING MATHEMATICS - III

    Teaching Scheme Examination Scheme
    Lectures : 3 hours/week Theory : 100 marks
    Tutorial : 1 hour/week Term work: 25 marks

    SECTION -1

    Unit 1 Greens Function: Greens Function for ordinary differential equation. Initial value problem,
    Final value problem, Construction of Greens function for ordinary differential equations.

    Unit 2 Linear Differential Equations: Linear Differential Equations with constant coefficients,
    Homogenous Linear differential equations, Applications of LDE with constant coefficients to
    chemical engineering problem.

    Unit 3 Differential Equations Applications: Applications of Differential Equations of first order to
    geometry, Trajectories. Application of Linear differential equations to chemical Engineering
    problems.

    SECTION-II

    Unit 1 Laplace Transform: Definition, properties of Laplace transforms, transforms of derivatives,
    transforms of integral, Periodic function, Convolution theorem. Inverse transform, Applications to
    initial value boundary problems

    Unit 2 Vector Differentiation: Differentiation of vectors, normal and tangential components of velocity
    and acceleration, Gradient of scalar point function, Directional derivative, Divergence of vector
    point function, Curl of a vector point function. Irrotational and solenoid vector field.

    Unit 3 Vector Integration: The line integral, Surface integral, volume integral, Gauss's Divergence
    theorem, Stoke's theorem, Green's theorem (Without proof). Irrotational and solenoidal vector
    field.

    General Instructions:
    1. For the term work of 25 marks, batch wise tutorials are to be conducted. The number of
    students per batch should be as per university pattern for practical batches.
    2. Minimum number of assignments should be 8 covering all topics.

    Nature of Question paper:
    1. There will be two sections carrying 50 marks each.
    2. There will be four questions in each section and three questions should be attempted from
    each section.

    Reference Books:
    1. A text book of Applied Mathematics: Vol. I, II and III by J. N. Wartikar & P. N. Wartikar,
    Vidyarthi Griha Prakashan, Pune.
    2. Higher Engineering Mathematics by Dr. B. S. Grewal.
    3. Advanced Engineering Mathematics by Erwin Kreyszig.
    4. Operations Research by S. D. Sharma
    5. Operations Research by T. A. Taha
    6. Mathematical Methods in Chemical Engineering by S.Pushpavanam.

    2. Chemistry –I

    Teaching scheme Examination scheme
    Lectures :- 4 hrs. / week Theory : 100 marks
    Practicals: - 4 hrs /batch/week Term work: 50 marks
    Practical / Oral: 50 marks

    Section –I

    1. Chemical kinetics: (4 lectures)
    Introduction, order and molecularity of reaction, rates of reaction, first and second order
    reactions with derivation, Theories of reaction rates- collision and transition state theory, pseudo
    unimolecular reactions, determination of rates of reaction, numericals.

    2. Distribution law: (4 lectures)
    Introduction, Nernst distribution law, solubility and distribution law, explaination & limitations
    of distribution law, Henry’s law, determination of equilibrium constant from distribution
    coefficient, numericals.

    3. Photochemistry: (4 lectures)
    Introduction, laws of photochemistry, quantum efficiency, kinetics of photochemical reactions,
    photochemical equilibrium, photosensitized reactions, photochemical phenomenon,
    photosynthesis.

    4. Phase equilibrium: (4 lectures)
    Introduction, concept & terminology, Gibbs phase rule with derivation, one component
    system (sulpher), two component system (Zinc-Cadmium), phase diagram of solid solutions.

    5. Catalysis: (4 lectures)
    Definition, characteristics, types- homogeneous & heterogeneous, theory of catalysis, catalystacid
    / base, solid catalysts like oxides, metal & zeolites, phase transfer catalysts, enzyme
    catalysts (biocatalysts), mechanism of catalysis, concept green chemistry with examples

    Section II

    6. Chemistry of dyes and dye intermediates : (4 lectures)
    Colour and chemical constitution, chromophore- auxochrome theory, valency bond theory,
    classification of dyes based upon structure & methods of application, synthesis and applications of
    malachite green, methyl orange, alizarine & phenolphthalein.

    7.Soaps and detergents (4 lectures)
    Soaps and saponification, cleansing action of soaps, manufacture of soap by modern
    process, detergents, classification, cleansing action, manufacture of anionic detergents (D.B.B.S.)

    8.Drugs and pesticides: (4 lectures)
    Drugs-Chemotherapy, synthesis and mode of action of sulpha drugs( sulphanilamide),
    antibiotics (chloramphenicol), analgesics (paracetamol).
    Pesticides- Introduction, classification, synthesis, properties and uses of BHC, DDT, Malathion.

    9.Microbiology & biomolecules: (4 lectures)
    Structure and composition of cell, molecules of life. Biomolecules- Proteins, Enzymes, Nucleic
    acids (Structure, role & functions)

    10.Unit processes in organic synthesis: (4 lectures)
    Introduction, types of processes.
    Nitration- Nitrating agents, mechanism of aromatic nitration, industrial nitration of benzene to
    nitrobenzene by continuous processes.
    Oxidation- Types of oxidation reactions, oxidizing agents, mechanism of oxidation, manufacture of
    acetic acid by oxidation of acetaldehyde.

    Chemistry – I

    PRACTICALS

    (Minimum 18 experiments should be completed)
    1. Determination of reaction rate constant of catalysed hydrolysis of methyl acetate
    in N/2 HCl
    2. Determination of reaction rate constant of catalysed hydrolysis of methyl acetate
    3. in N/2 H2SO4
    4. To determine partition coefficient of benzoic acid in benzene and water.
    5. To determine partition coefficient of iodine in carbon tetrachloride and water.
    6. Determination of reaction rate constant of reaction between K2S2O8 & KI
    7. Determination of reaction rate constant of reaction between H2O2 & HI
    8. Laboratory preparation of phenol formaldehyde resin.
    9. Laboratory preparation of aspirine (acetyl salicylic acid)
    10. Laboratory preparation of soap
    11. Determination of saponification value of the given oil sample
    12. Laboratory preparation of m-Dintrobenzene from benzene
    13. Preparation of methyl orange
    14 -19 Identification of monofunctional and bifunctional organic compounds (minimum 6
    compounds)

    REFERENCE BOOKS (Chemistry –I)

    Organic chemistry

    1. Organic chemistry – Volume I& II- Finar & Finar (English language book society-1989)
    2. Organic chemistry -- Fieser & Fieser
    3. Organic chemistry -- Bhal & Bhal(S. Chand -2000)
    4. Organic chemistry -- P.L. Soni (S. Chand -1994)
    5. Organic reactions and mechanism – Pitter Sykes (Orient Longman-1986)

    Physical chemistry

    1. Physical chemistry -- Puri & Sharma (Shobanlal Nagin Chand - 2005)
    2. Essentials of Physical chemistry -- Bhal & Tuli (S. Chand & Co. - 2005)
    3. Principles of Physical chemistry--Prutton & Maron (oxford & IBH Publishing Co. Pvt. Ltd
    1972)
    4. Text book of physical chemistry - Gladstone (Macmillan India Ltd. - 1995)

    Reference books for Practicals

    1. Practical organic chemistry -- A. I. Vogel (CBS-1987)
    2. Experiments in applied chemistry –Sunita Rattan (S. K. Kataria & Sons- 2002)
    3. STRENGTH OF MATERIALS AND MATERIALS OF CONSTRUCTION

    Section –I

    Teaching Scheme Examination Scheme
    Lectures : 3 hours / week Practical : 2 hrs/week
    Term Work :
    Internal : 25 Marks
    Strength of materials

    1. Introduction to strength of materials : Equilibrium of rigid beam under general force
    system, concept of stress, simple stresses and strain, ultimate and working stress,
    Properties of materials, elastic constant relation between elastic constants, compound
    bars, temperature stresses.

    2. Analysis of two-dimensional stress system : Principal stresses, Mohr's circle of Stress.

    3. Torsion of shafts : Torsion equation, strength and stiffness of solid and hollow circular
    shafts. Transmission of power.

    4. Thin cylindrical and Spherical shells : Subjected to fluid pressure wire wound cylinders.

    5. Thick Cylinder : Lamis theory, Design of thick cylindrical shell, Thick Spherical Shells.

    6. Direct and bending stresses : Introduction, Direct and eccentric loading, limits of
    eccentricity, core of section, wind pressure.

    Section – II
    Materials of construction

    7. Introduction
    8. Introduction to Mechanical properties of materials
    9. Selection of right material
    10. Materials Failure
    11. Materials standards and specifications
    12. Economics in material selection.

    13. Materials available :

    a) Ferrous metals, alloys and fabrication characteristics
    b) Non-ferrous metals , alloys and fabrication characteristics
    c) In organic Nonmetallic Glass & Glass steel, Porcelain and stoneware,Cement and
    concrete, Soil, Asbestos & rock wool.
    d) Organic Non-metallic: Thermoplastics, Thermo-setting plastics, Rubber & Elastomers,
    Asphalt, Carbon and Graphite, wood.
    e) Coatings, Lining/ cladding
    f) High & Low temperature materials
    g) Comparison of various materials

    14. Corrosion : a) Types of corrosion - Galvanic corrosion, Crevice corrosion,
    Erosion corrosion, Stress corrosion.
    b) Corrosion Prevention- Material selection, Coatings, Economics.

    Term Work :
    1. Tension test on mild steel.
    2. Compression test on mild steel and timber
    3. Hardness test – brinell and rockwells
    4. Torsion test
    5. Inpact test charpy and izod.
    6. Shear test-double shear

    References :
    1. Punmia B.C. ‘Strength of Materials and Mechanics of Structure’-Vol.I- Standard
    Publications, Delhi.
    2. C. Patel, T.D. Bhagia, ‘Strength of Materials ’ Vol. I, C. Jamnadas & Co. Mumbai
    3. Ramamruthm, ‘Strength of Materials’ , - Dharapatray & Sons, Delhi , 1998.
    4. Sarkar B.K. ‘Strength of Materials’, -- Allied Publishers, New Delhi , 2001.
    5. William Nash, ‘Strength of Materials’, IVth Ed. McGraw Hill Publication.

    MATERIALS OF CONSTRUCTION

    Reference:

    1. Bhattacharya B.C., ‘Selection of materials and fabrication for Chemical Process
    Equipment, Chemical Engg.’ , Educational Development Centre , IIT Madras
    2. Coulson & Richardson ‘Chemical Engineering’, Volume VI, Pergamen Press .
    3. Robert N. Perry & Don Gress , ‘Perry's Chemical Engineers Handbook’, VIth ed. McGraw
    Hills International Ed. Newyork 1984.
    4. D. Venkateswarlu & other, Chemtech -I, ‘First volume of manual of Chemical
    Technology’, Chemical Engg. Educational Development Centre, IIT Madras.
    5. Corrosion Engineering IIndedition Mars G.Fontana.

    4. FLUID MECHANICS

    Section – I

    1. Unit systems : Physical quantities, S.I., CGS, FPS engg. units, Conversion of Units,
    Units and Equations, dimensional analysis, Application of dimensional analysis, Problems.
    2. Fluid statics and its applications : Nature of fluids, Hydrostatic equilibrium,
    Barometric equation, Hydrostatic equilibrium in centrifugal field, Manometers, Example,
    U tube, Inclined tube manometers.
    3. Fluid flow phenomena : Behaviour of flowing fluid, Types of flow, Newtonian and non-
    Newtonian Fluids, viscosity and momentum flux, viscosities of gases and liquids,
    Turbulence, Reynolds experiment, Eddy viscosity, Flow in boundary layers, Laminar and
    Turbulent flow in Boundary layers, Boundary layer formation in straight tubes, Boundary
    layer separation and wake formation.
    4. Basic equations of fluids flow : Mass balance, mass velocity, momentum balance,
    Bernoulli's equation without and with friction, kinetic energy correction factor, correction
    for fluid friction, Pump bernoulli's equation , Eulers equation, Problems.
    5. Flow of incompressible fluids in conduits and thin layers : Shear stress distribution
    in a cylindrical tube, relation between skin friction and wall shear, the friction factor.
    Relations between skin friction parameters. Laminar flow in pipes, Laminar flow of
    Newtonian fluids. Average velocity, kinetic energy correction factor (Derivation),
    Momentum correction factor (Derivation), Hagen-poiseuilie equation. Turbulent flow in
    pipes and closed channels. Velocity distribution for turbulent flow, universal velocity
    distribution equations for laminar sub layer and buffer layer, Relations between maximum
    and average velocities, Effect of roughness,The friction factor chart ( Moody's diagram),
    friction factor in flow through channels of non-circular section, friction from changes in
    velocity or direction, Effect of fittings and valves, couette flow, Layer flow with free
    surfaces , Flow through annulas, Problems.

    Section – II

    6. Flow of compressible fluids : Mach number, continuity equation,Total energy Balance,
    velocity of sound, ideal gas equations, the asterisk condition, stagnation temperature.

    7. Transportation and metering of fluids : Pipe and tubing, joints and fittings.
    Prevention of leakage around moving parts. Valves- Gate valve, globe valve, check valve
    butterfly valve, needle valve, ball valve etc. Measurement of flowing fluids. Venturimeter,
    orificemeter, pitot tube, rotameters, target meters, vortex- shedding meters, turbine
    meters, positive displacement meters, magnetic meters: ultrasonic meters.

    8. Flowpast immersed bodies : Drag coefficients of typical shapes, form drag and stream
    lining, Friction in flow through beds of solids, Erguns equation, Kozeny- Carman equation,
    Burke Plummer equation, Fluidization, Mechanism of fluidization, particulate and
    aggregative fluidization, minimum fluidization velocity, expansion of -fluidized beds,
    application of fluidization.

    9. Agitation of fluids : Agitation of liquids, Agitation equipment, flow patterns in agitated
    vessels, circulation rates, Flow numbers, power consumption, power correlations, power
    correlations for specific impellers, effect of system geometry and calculations for power
    consumption.

    Term Work :

    1. Venturimeter 6. Flow through annular pipe
    2. Orifice meter 7.Flowthrough pipe & pipe fittings.
    3. Reynold’s experiment 8. Flow through spiral coils.
    4. Bernoulli’s experiment 9. Flow through packed bed
    5. Flow through helical coils 10. Flow through fluidized bed.

    11.To study the properties of Newtonian and Non- Newtonian fluids.

    12.Demonstration of –
    a) Rotameter
    b) Pitot tube

    13. Two phase flow system

    Text Book:

    1. Mc Cabe W.L. and Smith J.C. ‘Unit operations of Chemical Engg.’ VII ed. Mcgraw Hill Book
    Co., International ed. 1993

    References:

    Steeter U.L, ‘Fluid Mechanics’ V ed. Mc graw Hill Book Co., International Edn.1971.
    Richardson J.E. and Coulson J.M. Chemical Engg. 3rd ed. Vol. 1 Pergamon Press
    1985.
    Miohell B.I. Fluid and Particle Mechanics Pergamon Press 1970.

    4 Gupta S.K., Momemtum Transfer Operations, Tata McGraw Hill, 1979.

    5. Mechanical Operations

    Lectures: 3 hrs Theory: 100 marks
    Practical: 2 hrs / batch / week Practical:
    External- 25 marks
    Internal- 25 marks

    Section I

    1. Properties and handling of particulate solids
    Particle characterization, Particle size measuring technologies, Particle size distribution,
    Mean particle size, Mixed particle sizes and shape. Properties of solid masses, Storage of
    solids (Bulk and Bin), Flow through Hoppers, Angle of repose and angle of friction,
    Introduction to conveying of solids. (4 Lectures)
    2 Size reduction
    Mechanism of size reduction, Energy for size reduction, Crushing laws, Methods of
    operating crushers, Classification of size reduction equipments, Types of crushing
    equipment, Factors affecting communiation, Heat control methods in size reduction.(5
    Lectures)
    3 Screening
    Standard test screens, Standards of screen, Screen effectiveness, Comparison of ideal and
    actual screens, Industrial screening equipment. (3 Lectures)
    4 Mixing of solids and pastes
    The degree of mixing, Rate of mixing, Criteria for mixer effectiveness, Solid-liquid mixing,
    Mixing for paste and plastic masses, Solid-Solid mixing. (2 Lectures)
    Section II
    5 Filtration
    Classification of filtration, Types of filtration, Pressure drop through filter cake, Filter
    medium resistance, Sp.cake resistance, Washing of cake, Filter media and selection,
    Compressible filter cakes, Preliminary treatment of slurries before filtration, Filtration
    equipment, Filter selection, Filter press, Vacuum filters, Centrifugal filtration and Filtration
    calculations.(8 Lectures)
    6 Sedimentation
    Basic principles, Flocculation, Thickeners, Batch sedimentation test, Design procedure for
    gravity sedimentation tanks. (4 Lectures)
    7. Gas Cleaning
    Introduction, Gas cleaning equipment, Gravity separators, Centrifugal separators,
    Momentum separators, Electrostatic precipitators, Liquid washing, Odour removal, Fabric
    filters, Impingement method and Miscellaneous methods, Agglomeration and Coal
    essence.(5 Lectures)
    8 . Benefaction Process in Chemical Engineering
    Froth flotation, Magnetic separators, Scrubbers, Jig classification, Heavy medium
    separation, Wilfiley table, Gravity settling tank. (3 Lectures)

    Practicals:
    Any 10 Practicals should be conducted.
    1. Sieve Analysis
    2. Screen Effectiveness
    3. Jaw Crusher
    4. Pulverizer
    5. Ball mill
    6. Sedimentation(Batch)
    7. Beaker Decantation
    8. Filter Press
    9. Leaf Filter
    10. Cyclone Separator
    11. Air Elutration
    12. Rotary Drum Filter

    Demonstration of following equipment and include in journal
    1. Riffled Table
    2. Mineral Jig
    3. Froth Flotation

    Industrial Visit:
    Industrial visit to Sugar industry, Distillery industry or any other chemical industry.
    Visit report should be submitted inclusive of following topics conveying, screening, filtration,
    cyclone separator, crusher etc.

    Text Book
    1. Mccabe W.L. & Smith J.C. and Peter Harriott, Unit Operations of Chemical Engg. 5th ed.,
    Mcgraw Hill International.
    2. C.M.Narayanan, B.C.Bhattacharyya, Mechanical Operations for Chemical Engineers,
    Computer Aided Analysis, Khanna Publishers.
    3. J.F.Richardson & J.H.Harker with J.R.Backhurst, coulson & Richardson’s, Chemical
    Engineering, vol 2,1st ed., Pergamon Press.

    References:
    1. Foust A.G. et.a- Principles of Unit Operations, 3nd ed. John, Wiley & Sons, New
    York 1979.
    2. G.C.Sekhar, unit Operations in Chemical Engineering, Pearson education (Singarore) Pte.
    Ltd.

    6. COMPUTER PRACTICE - I
    Teaching Scheme Examination Scheme
    Lectures : 1 hours / week Practical : 2 hrs/week
    Term Work :
    Internal : 50 Marks

    1. Introduction to operating system :
    A) MS -DOS
    B) Unix
    C) Novel Net work
    2. Programming in "C "
    i. Functions : Defining and accessing, passing, arguments, fuction prototype,
    recursion, Use of Library Functions.
    ii. Storage classes : Auto static, external register.
    iii. Structures.
    iv. Arrays.
    v. File Handling in C.

    Term Work :
    1. To practice unix command
    2. Making contact with Unix Login and Logout producer.
    3. Practice commands like CAT, PG, PR, LE, CP, MV, RM, WC, CH, MODE, DIFF,
    GREP, SORT, TEXT.
    4. To practice Novel network commands.
    5. To practice FoxPro commands.
    6. Database structure creation.
    7. Use of editor and working with command window.
    8. Quadratic equations
    9. Small and Large numbers
    10. Ascending and Descending order
    11. Fibonacci numbers
    12. Matrix addition , Substraction and multiplication.

    Text Books:
    1. Yashwant Kanitkar, Let us C, 4th Revised ed. BPB Publication, 1991.
    2. E. Balagurusamy , Programming in ANSY C, 2nd ed. Mc-Graw Hills Publishing Co. 1989.
    3. K.R. Venugopal and Sudeep R. Prasad , Programming with c, Mc-Graw Hills Publishing
    Co. 1997.

    References:
    1. Byron Gottfried , Programming with C , Mc-Graw Hills Publishing Co. 1998
    2. Sumitabha Das, Unix Concepts and Applications, 2nd ed., Mc-Graw Hills Publishing Co.
    1998
    3. Microsoft Ms-Dos Users Guide
    4. Unix Users Guide manual
    5. Novel Network Users Guide

    SEMESTER – IV

    1.     ENGINEERING MATHEMATICS – IV
    2.      
    Teaching Scheme Examination Scheme
    Lectures : 3 hours/week Theory : 100 marks
    Tutorial : 1 hour/week Term work: 25 marks
    SECTION -1

    Unit 1 Curve Fitting: Fitting of Curves by method of Least-squares, Coefficient of correlation,
    Spearman's rank correlation coefficient and lines of regression of bivariate data
    Unit 2 Probability: Random variable, Probability mass function and probability density function,
    Binomial, Poisson and Normal distributions
    Unit 3 Numerical solution of Partial differential equations: Transformation of partial differential
    equation into Difference equation and solution of Laplace equation by using Jacobi and Gauss-
    Seidal method

    SECTION-II

    Unit 1: Partial differential equations: Linear partial differential equation (Lagranges form). Non
    linear partial differential equations and its four standard forms.
    Unit 2: Application of partial equation variable separation method:
    Application of P.D Equation to:-
    1) Wave equation (vibration of string)
    2) One dimensional heat flow.
    3) Two dimensional heat flow
    Unit 3 Fourier series: Definition, Euler's formulae, Dirchlet's Conditions for a Fourier expansion,
    Functions having points of discontinuity, change of interval, expansions of odd and even
    periodic functions, Half range series.

    General Instructions:
    1. For the term work of 25 marks, batch wise tutorials are to be conducted. The number of
    students per batch should be as per university pattern for practical batches.
    2. Minimum number of assignments should be 8 covering all topics.

    Nature of Question paper:
    1. There will be two sections carrying 50 marks each.
    2. There will be four questions in each section and three questions should be
    attempted from each section.

    Reference Books:
    1. Mathematical Methods in Chemical Engineering by S.Pushpavanam.
    2. A text book of Applied Mathematics: Vol. I, II and III by J. N. Wartikar & P. N. Wartikar,
    Vidyarthi Griha Prakashan, Pune.
    3. Higher Engineering Mathematics by Dr. B. S. Grewal.
    4. Advanced Engineering Mathematics by Erwin Kreyszig.
    5. Fundamental of Statistics by S. C. Gupta
    6. Numerical methods by Dr. B. S. Grewal
    7. Numerical methods by S. S. Sastry.


    2. Chemistry – II
    Section –I

    1.Structure and bonding : (4 lectures)
    Molecular orbital & valence bond approaches for diatomic molecules, hybridization & structure
    of H2O, NH3, BF3, SF6, PCl5.
    2. co-ordination chemistry(5 lectures)
    Introduction, difference between double salt and complex salt, classification, werners
    coordination theory, effective atomic no. (EAN), valence bond theory and crystal field theory for
    octahedral complexes.
    3. Inorganic heavy industries(4 lectures)
    Manufacture of H2SO4( contact process), NH3 (Habers process) w.r.t. reactions, reactants,
    catalyst and physicochemical principles.
    4. Nonaqueous solvents(4 lectures)
    Introduction, classification of solvents, characteristic properties of solvents(mp. and
    bp.,heats of fusion and vaporization, dielectric constant), liquid ammonia and liquid HF, reactions
    of liquid ammonia-precipitation, acid –base, oxidation- reduction, ammonolysis, reactions of HFprecipitation
    , acid- base, protonation of organic compounds.
    5. Analytical chemistry(3 lectures)
    Volumerty, standards, concentration of solutions( molarity, normality, molality, equivalent
    weight, strength of solution), normality equation, numericals based on calculation of strength.
    SECTION –II
    6.Named organic reactions(4 lectures)
    Mechanism in brief and industrial applications of Friedal crafts reactions, Mannich reaction,
    Gatterman Koch reaction, Claisen rearrangement, Benzidine rearrangement, Diels Alder reaction,
    aldol condensation, Kolbe synthesis.
    7.Spectroscopy(4 lectures)
    Basic principles, instrumentation and applications of I.R. spectroscopy, N.M.R.
    spectroscopy.
    8.Chemistry of petroleum(4 lectures)
    Origin of crude, composition , refining of crude, cracking –catalytic cracking- batch process
    and continuous process, major petrochemicals like ethelene propylene butadiene, benzene
    toluene, (industrial applications only)
    9.Polymers(4 lectures)
    Polymers-definition, polymerization techniques ( bulk, solution, suspension and
    emulsion).
    Plastics-compounding, preparation, properties and applications of Acrylics,Teflon,
    polymethyl methacrylate, Buna- S rubber, Buna-N rubber, Butyl rubber.
    10.Chemistry of heterocycles(4 lectures)
    Introduction, classification, preparation, properties and applications of pyrrole, furan,
    thiophene, pyridine,quinoline, isoquinoline.

    Chemistry – II

    PRACTICALS
    (Minimum 18 experiments should be completed)

    1-3.To prepare standard solution of alkali, acid and to estimate the purity of commercial
    heavy chemicals like H2SO4, HNO3, NH3.
    4. Preparation of Hexanitrocobaltate.
    5. Preparation of Hexammine cobaltic chloride.
    6. To prepare standard solution of sodium thiosulphate & to estimate copper from brass
    solution.
    7. To prepare standard solution of potassium dichromate & to estimate Iron from ammonium
    sulphate using external indicator.
    8. To prepare standard solution of potassium dichromate & to estimate Iron from ammonium
    sulphate using internal indicator.
    9. Estimation of nitrogen from given fertilizer solution.
    10.To prepare standard solution of EDTA & to estimate magnesium from given dolomite ore
    solution.
    11.To prepare standard solution of KMnO4 & to estimate Oxalic acid.
    12.Estimation of copper by colorimetric method.
    13.Estimation of Nickel by colorimetric method.
    14.Laboratory preparation of phenol formaldehyde resin.
    15.Estimation of Phenol
    16.Estimation of Aniline
    17.Estimation of Acetone
    18.Estimation of Acetamide
    19.Estimation of Glucose

    REFERENCE BOOKS (Chemistry –II)
    Organic chemistry

    1. Organic chemistry – Volume I& II- Finar & Finar (English language book society-1989)
    2. Organic chemistry -- Fieser & Fieser
    3. Organic chemistry -- Bhal & Bhal(S. Chand -2000)
    4. Organic chemistry -- P.L. Soni (S. Chand -1994)
    5. Organic reactions and mechanism – Pitter Sykes (Orient Longman-1986)
    Inorganic chemistry
    1. Inorganic chemistry- Cotton & Vilkinson (Wiley Estern Ltd-1985)
    2. Inorganic chemistry – Dey & Selbin
    3. Advanced inorganic chemistry – Puri & sharma(Shobanlal Nagin Chand - 1996)

    Reference books for Practicals

    1 Inorganic chemistry -- A. I. Vogel
    2. Practical organic chemistry -- A. I. Vogel (CBS-1987)
    3. Experiments in applied chemistry –Sunita Rattan (S. K. Kataria & Sons- 2002)
    3. Process Calculations

    Lectures : 4 hrs per week Examination:

    Theory : 100 marks
    Term Work : 25 marks

    1. Basic Chemical Calculations. (4)
    Units and Conversions, Pressure, Temperature, Density, Specific Gravity; Mole Concept,
    Equivalent Weight, Composition of solids, Liquids and Gases, Mass fraction, Mass percent, Mass
    Ratios, Mole fraction, Mole percent, Volume fraction and Volume percent, Normality, Molarity ,
    Molality.
    2. Gases Systems. (4)
    Gaseous mixtures, Daltons law, Amagats law, Average molecular weight, Density of gaseous
    mixture, Estimation of vapour pressure.
    3. Material Balances without Chemical Reaction. (6)
    Material balances; Guidelines for solving material balance problems; Material balance of important
    industrial operations (Distillation, Absorption and Striping, Extraction and Leaching, Evaporation,
    Dryer, Mixing, Crystallization etc.); Recycle and Bypass operations.
    4. Material Balances with Chemical Reaction. (6)
    Definition of terms involved; Generalized approach for solving problems; Material balance
    problems involving chemical reaction; Electrochemical reactions; Metallurgical applications;
    Recycle, bypass and purge calculations.
    5. Energy Balance on Non Reactive Processes. (5)
    Elements of energy balance calculations; Change in pressure at constant temperature; Change in
    temperature; Phase change operations; Mixing and solutions.
    6. Energy Balance on Reactive Processes. (5)
    Heat of reaction; Measurement and calculation of standard heat of reaction, Hess law; Heat of
    formation; Heat of combustion; Effect of temperature on heat of reaction; adiabatic reactions.
    7. Combustion.1,5(5)
    Minimum air required, Excess air, Combustion calculations.
    8. Stoichiometry and Industrial problems.1(3)
    9. Introduction to degree of freedom analysis.2(2)

    Reference Books:
    1. Bhatt B.I. and Vora S.M. “Stoichiometry”, Fourth Edition, Tata McGraw-Hill Pub. Co. Ltd., 2004.
    2. Himmelblau D.M., “Basic Principles and Calculations in Chemical Engineering”, Sixth Edition,
    Prentice-Hall of India Pvt. Ltd., 2004.
    3. Felder R.M. and Rousseau R.W., “Elementary Principles of Chemical Processes”, Third Edition,
    John Wiley and Sons, Inc., 2000.
    4. V. Venkataramani and N.Anantharaman., Process Calculations., 2003.
    5. P.L.Ballaney, “Thermal Engineering”.

    Note:-
    @ Two test of minimum 25 marks each should be conducted for term work.
    Figure in bracket indicates lectures to be conducted


    4 HEAT TRANSFER
    Teaching Scheme Examination Scheme
    Lectures : 3 hours / week Theory : 100 Marks
    Tutorial : 1 hours / week Term Work :
    Internal : 25 Marks
    External : 25 Marks

    Section – I
    1. Mechanism of heat flow : Conduction, Convection, Radiation.
    2. Heat transfer by conduction in solids : Fourier's law, steady state heat conduction
    through walls, single and multilayer. Heat flow through a cylinder, Sphere, unsteady
    state heat conduction, equation for one and three dimensional conduction, and
    introduction to semi-infinite solid and critical radius of lagging, Problems.
    3. Principles of heat flow in fluids : Typical heat exchange equipment, co-current and
    counter current flow. Energy balances, rate of heat transfer, overall and individual heat
    transfer coefficient. Calculation of overall heat transfer co-efficients from individual
    heat transfer coefficients, fouling factors. Transfer units in heat exchangers, Problems.
    4. Heat transfer to fluids without phase change: Regimes of heat transfer in fluids,
    thermal boundary layer, heat transfer by forced convection in laminar flow. Laminar flow
    heat transfer to flat plate, the Graetz and Peclet number. Average heat transfer
    coefficient in Laminar flow. Heat transfer by forced convection in turbulent flow,
    dimensional analysis method., effect of tube length, empirical equations, estimation of
    wall temperature, analogy equations. Heat transfer in transition region, heat transfer to
    liquid metals, heat transfer by forced convection outside tubes, natural convection,
    Problems.

    Section – II
    5. Heat transfer to fluids with phase change : Heat transfer from condensing Vapors,
    dropwise and film wise condensation, coefficients for film type condensation, derivation
    and practical use of Nusselt equation, condensation of superheated vapors, effect of
    non-condensable gases, Problems.
    Heat transfer to boiling liquids : Types of boiling, boiling of saturated liquid
    maximum flux and critical temperature drop, minimum heat flux film boiling and
    subcooled boiling, Problems.
    6. Heat exchange equipment : Types of heat exchangers, single and multipass
    exchangers, correction of LMTD for cross flow. Simple design calculations of heat
    exchangers, introduction to compact heat exchanger i.e. plate type heat exchanger,
    different types of condensers and boilers, air cooled heat exchangers, introduction to
    heat transfer in agitated vessel, types, construction, definition of fin efficiency, problems.
    7. Radiation heat transfer : Fundamentals of radiation, wavelength of radiation.
    emisivity.Laws of black body radiation, reflectivity, absorptivity of an opaque solids
    ,Kirchhoff's law,radiation between two surfaces. Calculation of radiation between black
    surfaces, combined heat transfer by conduction - convection and radiation, problems.
    8. Evaporation : Liquid characteristics, types of evaporators, single evaporator capacity
    ,economy ,boiling point elevation and Duhring's rule. Heat transfer co-efficients,
    Enthalpy balance for single effect evaporator, multiple effect evaporators, types,
    methods of feeding, enthalpy balance of multiple effect evaporator, problems.
    9. Introduction to heat transfer to packed and fluidized beds: General heat transfer
    characteristics, Calculation for Heat transfer co-efficient.

    Term Work :
    1. Emissivity measurement apparatus.
    2. Natural convection.
    3. Forced convection.
    4. Heat transfer through lagged pipe.
    5. Thermal conductivity of metal rod.
    6. Double pipe heat exchanger.
    7. Packed bed heat exchanger.
    8. Climbing film evaporator.
    9. Heat transfer through agitated vessel.
    10. Shell and tube heat exchanger.
    11. Fin tube heat exchanger.
    12. Compact heat exchanger.

    Minimum 10 practicals are to be conducted.

    Text Books:
    1. McCabe W.L., Smith J.C. and Harriott P., “Unit Operations in Chemical Engineering” , 7th
    edition McGraw Hill,2005.
    2. Sukhatme S.P., “Heat Transfer”,5th edition.,University Press India Ltd.,1996.

    References:
    1. William H. Mcadams, “Heat transmission”, 3rd ed. McGraw Hill Series
    2. Alan J. Chapman. “Heat Transfer”, 4th ed. Macmilan Publishing Company, New York
    3. Frank Kreith & Mark S. Bohn. , “Principles of Heat Transfer”, 4th ed. Harper and Row
    Publishers, New York,
    4. Coulson J.M. & Richardson J.F.,”Chemical Engineering” , 3rd ed. Vol.1
    5. J.P. Holman. , “Heat Transfer” , 8th ed. Mc-Graw Hill Inc.1997.
    5. CHEMICAL ENGINEERING THERMODYNAMICS - I

    Section – I
    1. Introduction: Scope & limitations of thermodynamics, Dimensions and Units, Force
    ,Temperature , Pressure, Work energy and Heat, Problems.
    2. First law of thermodynamics and other basic concepts: Joules experiment, Internal
    energy, First law for non-flow process, Steady state flow processes, Equilibrium, The
    phase rule, Reversible and irreversible processes, Reversible chemical reaction,
    Enthalpy, Heat capacity, Constant volume and pressure process.
    3. Volumetric properties of pure fluids: PVT behavior of pure substances, Virial equation
    of state, Ideal gas temperature, Universal gas constant, Two forms of virial equation, The
    ideal gas and equations for various processes, Problems, Application of the virial
    equation, Cubic equation of state. The vander wall equation of state, Generalized Cubic
    equation of state. Theorem of corresponding states, Acentric factor.
    4. Heat Effects : Sensible heat effects, Temperature dependence of heat capacity,
    Evaluation of sensible heat integral, Standard heat of reaction, Standard heat of
    formation, Standard heat of combustion, Temperature dependence of PH0, Heat effects
    of industrial reactions, Problems.
    Section – II
    5. Second law of thermodynamics: Statements, Heat engine, Carnot theorem Ideal gas
    temperature scale, Carnot’s equations,Thermodynamic temperature scale, concept of
    Entropy, Entropy changes of an ideal gas,Significance of Entropy,
    Mathematical statement of second law entropy changes for open system,Third law of
    Thermodynamics, Problems.
    6. Thermodynamic properties of fluids : Property relations for homogeneous phases,
    Maxwell’s relation, Enthalpy and Entropy as functions of temperature and pressure,
    Internal energy as functions of pressure, Ideal gas state, Alternate forms for liquids,
    Internal energy as function of T and V, Gibbs energy as generating function, Residual
    properties, Residual properties by equation of state, Application of thermodynamic
    equations to single phase systems, Two phase systems, Thermodynamic diagrams, P-H
    diagram, H-T diagram, T-S diagram, H-S diagram etc. Thermodynamic charts and
    tables.
    7. Application of thermodynamics flow processes : Duct flow of compressible
    fluids, pipe flow, nozzles, throttling process, turbines (expanders), compression
    processes, compressors, pumps, ejectors.
    8. Conversion of heat into work by power cycles : Steam power plant cycle, Internal
    combustion engines, Jet engines,Rocket engines.
    9. Refrigeration and liquefaction : Carnot cycle, Air refregeration and vapor compression
    cycles, Choice of refrigerant. Absorption refrigeration, Heat pump, Liquefaction processes.
    Term Work : Minimum five assignments covering all problems of the syllabus are to be
    Completed by the students.

    Text Book:
    1. J.M. Smith and H.C. Van Ness, “Introduction to Chemical Engg.”, Thermodynamics 6th Edition,
    International student edition, McGraw Hill publication.

    References:
    1. B.F. Dodge, ”Chemical Engg. Thermodynamics”, International student edition McGraw Hill
    Publication.
    2. D.A. Hougen, K.M. Watson and R.A. Ragatz, “Chemical Process Principles”, ( Vol. II ) 2nd
    Edn. Asia Publishing House.
    3. K.V. Narayanan, “Chemical Engg. Thermodynamics”, Prentice Hall India, New Delhi.

    6. COMPUTER PRACTICES – II

    Teaching Scheme Examination Scheme
    Lectures : 1 hours / week Practical : 2 hrs/week
    Term Work :
    Internal : 25 Marks
    External : 25 Marks

    Programming in FORTRAN
    1. Programming and writing algorithms: Introduction, Problem Analysis & Algorithm
    development, Algorithm, Flowcharting, Pseudo code, Flowchart And Pseudo code
    examples, Transformation of Pseudo code into a program, Program execution, program
    documentation.
    2. Introduction to FORTRAN : Introduction, FORTRAN constants and variables, Type
    Declaration, Integer and real arithmatics, arith operation, the assignment Statement and
    arithmetic expressions and rules for it, FORTRAN statements Diftt statements in
    FORTRAN.
    3. Control structures : Introduction, Selection decision or decision structure, GO TO
    statement, Repetition structure.
    4. Files and I/P O/P : Operations Introduction : Intro, Files, Programming processes,
    various statements ( e.g. OPEN, CLOSE, READ, WRITE ) Various formats, carriage control.
    5. Arrays : Introduction, structure of Arrays, Array Declaration, one dimentional
    Array, Multi dimensional Arrays.
    6. Subprograms : Introduction, function of subprograms statement functions, subroutine
    sub programs, subprogram structure Diagrams, variable Array Dimension, Various
    statements ( e.g. Equivalence common, text., Int., Return, Save etc)Block Data
    Subprograms.

    Term Work :
    1. Matrix 6. Ascending sorting
    2. Fibonacy numbers 7. Transpose of matrix
    3. Quadratic equations 8. Addition of matrix
    4. Small and large numbers 9. Reverse of given numbers
    5. Descending sorting

    Text Books:
    1. P.S. Grover, “Programming and Computing with Fortran 77/90”, 2nd ed. Allied Publishers
    Ltd, 1996.
    2. R.S. Salaria , “Programming in Microsoft Fortan 97”, 2nd ed., BPB Publications, 1994.
    3. K.D. Sharma, “Programming in Fortran”, East-West Press Pvt. Ltd, 1976.
    4. Seymour Lipschutz and Arthur poe, “Programming with Fortran”, Mc-Graw Hill, 1978.
    5. V. Rajaraman, “Computer Programming in Fortran 90 and 95” , Prentice Hall of India,
    1997.

    7. Fluid Moving Machinery Lab.

    Lecture: 2 hr. Term work: 25 Marks
    Practicals: 2 hr. Oral Exam: 25 Marks

    Ch.1) Centrifugal pumps classification of pumps, classification of centrifugal pumps, theory of
    centrifugal pump, impellers, casings, volute pumps, volute pumps with vortex chamber, diffuser
    vanes, work done by centrifugal pumps, developed head of centrifugal pump, efficiency of
    centrifugal pump, minimum speed for functioning of centrifugal pump, multistage centrifugal
    pumps, pumps in series, pumps in parallel, specific speed of centrifugal pump, model testing,
    suction lift, priming, binding, cavitation, effect of cavitation, NPSH, calculation of horse power
    requirement, operating characteristics, comparison, advantages and disadvantages, problems.
    Ch 2) Positive displacement pumps classification of positive displacement pumps,
    reciprocating pumps, volumetric efficiency, single acting, double acting, work done by
    reciprocating pumps, slip of reciprocating pump, variation in velocity and acceleration in suction
    and discharge line, piston pumps, plunger pump, diaphragm pump, metering pump, rotary pump,
    rotary gear pump, rotary lobe pump, rotary vane pump, flexible vane pump, peristaltic pump,
    mono pump.
    Ch. 3) Selection of pumps operating conditions, operating difficulties, comparison between
    various types of pumps, selection criterion in industries, maintenance of pumps.
    Ch. 4) Fans, Blowers, and Compressors: Fans, characteristics, operating pressure conditions,
    types of blowers, positive displacement blower, centrifugal blower, types of compressors,
    centrifugal compressor, reciprocating compressor, equations for blower and compressors,
    adiabatic compression, isothermal compression, polytrophic compression, compressor efficiency,
    power equations, vacuum pumps, its working and principle, steam jet ejector, theory of
    compression, problems.

    Textbooks:

    1) Unit Operations of Chemical Engineering, Mc cabe Smith Harriott, McGraw Hill International
    Edition, Chemical Engineering Series.
    2) Coulson & Richardson’s Chemical Engineering, Volume VI, third edition, Chemical Engg.
    Design.
    Reference books:
    1) Fluid Mechanics by R. P. Vyas, Central Techno Publications, Nagpur.
    2) Design for Chemical and Petrochemical Plants, Ernest E. Ludwig, Volume I & II, Gulf publishing
    Company.
    3) Pumps : G.K.Sahu New age international publishers.
    Term Work : Minimum five assignments covering all problems of the syllabus are to be
    Completed by the students.


    Practicals:
    1) Centrifugal pump test rig
    2) Reciprocating test rig
    3) Demonstration of fans and blowers
    4) Study of centrifugal compressors
    5) Study of gear pumps
    6) Study of vaccum pumps
    7) Study of peristaltic pumps.

    SHIVAJI UNIVERSITY, KOLHAPUR
    Equivalence of S.E.(Chemical Engineering)
    Part I&II