Revised Syllabus of
(
B.E. Automobile Engineering Sem –VII & VIII )
To be introduced from
the academic year 2010-11
(i.e. from June 2010
) Onwards
(Subject to the
modifications will be made from time to time)
Scheme
of Teaching and Examination
SHIVAJI
UNIVERSITY, KOLHAPUR
B.
E. (Automobile)
1.
ENGINE & MACHINE DESIGN
Teaching
scheme: Examination scheme:
Lectures: 04 hrs.
/week Theory paper : 100 marks (3 hrs. duration)
Practical: 04 hrs.
/week Term Work : 25 Marks
Practical Oral : 25
Marks
SECTION
– I
1.
Design for Fluctuating Loads:
Fluctuating stresses,
S-N diagram for fatigue loading, Endurance limit, Endurance
strength modifying
factors, Stress concentration-causes and remedies, Notch sensitivity,
Design for finite and
infinite life under reverse stresses, Cumulative damage in fatigue
failures, Soderberg
and Goodman diagrams, Modified Goodman diagram 08
2.
Engine Functional Design:
Selection of engine
type, Stroke & Bore, No. of cylinders, cylinder arrangement,
Design considerations
for Combustion chamber, engine balancing, Selection of firing
order and cooling
system. 08
3.
Engine Component Design:
Design of Piston,
Piston pin, Connecting Rod, Crankshaft, Cylinder liner, cylinder head,
Flywheel. 16
SECTION
– II
4.
Design of valve gear train:
Design of Valve,
rocker arm, Push rod, cam shaft, cam and follower 07
5.
Design of cooling & lubrication system:
Design of radiator,
water pump, selection of lubricating oil and pump 06
6.
Sliding Contact Bearings:
Bearing materials and
their properties, Bearing types and constructional details,
Hydrodynamic theory
of lubrication, Raimondi and Boyd method, Design of bearings,
bearing performance
parameters. 06
7.
Rolling Contact Bearing:
Types of rolling
contact bearings, static and dynamic load, Stribeck’s Equation,
Equivalent bearing
load, load life relationship, capacities, Bearing life, Load factor,
Selection of bearings
from manufacturers catalogue, Lubrication and mountings,
dismounting and
preloading of bearings. 05
Term
Work:
• Assembly
& Detail drawing of existing engine by actual measurements 06
• Demonstration
on stress concentration by photo elasticity 01
• Experiment
on Journal bearing 01
• Design
of engine components 08
• Detail
drawing of components sheet of A1 size 08
• Engine
assembly drawing sheet of A1 size 04
Books
Recommended:
1. S. P. Patil,
Mechanical System Design, Jaico Publications,
2. V. L. Maleev, I.
C. Engine, McGraw Hill Book Co. Ltd., New Delhi, Second
Edition
3. Gill P. W., Smith
J. H., Zurich E. J., Fundamentals of I. C. Engine, Oxford & IBH
Pub. Co., New Delhi.
4. E. F. Obert, I.C.
Engine & Air Pollution , Harper & Row Publishers, New York
5. Heywood J.B.,I. C.
Engine Fundamentals, Mc Graw Hill Book Co., New Delhi
6. Litchy, I. C.
Engine, McGraw Hill
7. Bhandari V. B.,
Design of Machine Elements, Second Edition, Tata McGraw-Hill
Publishing Company
Ltd., New Delhi
8. Joseph E. Shigley
& Larry D. Mitchell, Mechanical Engineering Design, Sixth
Edition, McGraw-Hill
International Book Company
9. M.F. Spotts &
T.E. Shoup, Design of Machine Elements, Seventh Edition, Pearson
Education
10. George E. Dieter,
Engineering Design- A Material and Processing Approach,
Second Edition,
McGraw-Hill International Edition
11. Robert C.
Junivall, Fundamentals of Machine Component Design, John Wiley &
Sons
12. Paul H. Black
& O. Eugene Adams Jr., ‘Machine Design’, Third Edition, McGraw-
Hill International
Edition
13. P. Kannaih,
Machine Design, Scitech Publications (I) Pvt. Ltd., Second Edition
14. A.Kolchin and
V.Demidov, Design of Automotive Engines, Mir Publishers,
Moscow, 1984.
15. Gordon P.Blair,
Design and Simulation of Four-Stroke Engines, Society of
Automotive Engineers,
Inc., USA, 1999.
16. D.E. Winterbone
and R.J.Pearson, Design Techniques for Engine Manifolds, Wave
action methods for
I.C. Engines, Professinal Engineering Publishing Ltd., UK, 2000.
17. Bearing
Manufacturers’ catalogues
18. Design Data Book.
B.
E. (Automobile)
2.
VEHICLE DYNAMICS
Teaching
scheme: Examination scheme:
Lectures: 3 hrs/week
Theory paper: 100 marks (3 hrs duration)
SECTION
– I
1.
Introduction:
Introduction to
vehicle dynamics, Vehicle coordinate system, Earth fixed
coordinate system,
Longitudinal, lateral and vertical vehicle dynamics, vehicle
springing system -
requirements, sprung mass and unsprung mass. 03
2.
Performance Characteristics of Road Vehicles
a. Steady State
Operation : Various external forces acting on vehicle,
Nature of the forces
and factors affecting the forces, Tractive effort &
Power available from
the engine, Equation of motion, Maximum tractive
effort, Weight
distribution, Stability of vehicle on slope, Road
performance curves,
Acceleration, Gradibility & Drawbar Pull. 06
b. Transient
Operation : Inertia effect, Equivalent mass, Equivalent
moment of inertia,
Equivalent ungeared system, Time to produce
synchronizing during
gear change, Effect of engine flywheel on
acceleration,
Dynamics of vehicles on Banked tracks, Gyroscopic Effects,
Net driving power. 06
3.
Braking Characteristics : Braking of vehicle - Braking applied
to rear wheels,
Front wheels and all
four wheels, On straight & Curved path, Mass transfer & its
effect, Braking
efficiency & stopping distance, Reaction time & stopping time,
Calculation of mean
lining pressure & heat generation during braking. 06
SECTION
– II
4.
Handling Characteristics: Pitching, bouncing, yawing &
rolling, wheel
wobbling, Steering
geometry, Fundamental condition for true Rolling.
Steady
State Handling: Slip angle, cornering power, Neutral steer, Under steer
and over steer,
Steady state response, Yaw velocity, Lateral Acceleration,
Curvature response
& Directional stability.
Transient
Handling: Basic principles, differential equations of motions.
Vehicle
Test for handling performance: Steady state testing,
constant speed test,
constant steer angle
test. Constant radius test. 10
5.
Ride Characteristics :
Vibrations due to
road roughness, vehicle ride model, Human response to
vibrations, Two
degree freedom model for sprung & unsprung mass, Two degree
freedom model for
pitch & bounce, Motion of vehicle on undulating road &
Compensated
suspension systems, roll centre & roll axis. Introduction to random
vibrations,
Evaluation of vehicle, vibration in relation to ride comfort criterion.
11
References
1. J. Y. Wong,
“Theory of Ground Vehicles”, John Willey & Sons, NY
2. J. G. Giles,
“Steering, Suspension & Tyres”, llefe Books Ltd., London
3. W. Steed,
“Mechanics of Road Vehicles”, llefe Books Ltd. London
4. P. M. Heldt,
“Automotive Chassis”, Chilton Co. NK
5. N. K. Giri,
“Automobile Mechanics”.
6. Thomas D.
Gillespie, “Fundamentals of vehicle dynamics”, Published by SAE Inc.
7. Rajamani, “Vehicle
dynamics”,
B.
E. (Automobile)
3.
FINITE ELEMENT ANALYSIS
Teaching
scheme: Examination scheme:
Theory: 3 Hrs/Week
Theory: 100 Marks (3 hrs. duration)
Practical: 2 Hrs/Week
Term work: 25Marks
SECTION-
I
1.
Introduction to FEM
Mathematical models,
Numerical simulation, Different numerical methods- FEM,
FDM, BEM and FVM.
Basic idea of FEA, Comparison with analytical and
experimental methods,
past, present and future of FEA, Advantages and applications
of FEA, Steps in FEA.
04
2.
Direct Stiffness Method
Degrees of freedom,
Stiffness matrix, linear spring element, Assembly of global
system of equations,
Elastic bar element, thermal rod and torsion of circular shaft. 03
3.
Meshing
Need of meshing,
Types of elements-1D,2D,3D and other, Element shapes and
interconnections,
Element selection, use of symmetry in meshing, Selection of
Element Type &
Size, node numbering, element numbering, mesh quality checks,
mesh density, meshing
of critical regions, special elements and techniques of meshing.
Rules of meshing.
Modeling of joints, Material properties and boundary conditions.
Physical behavior vs.
element behavior, mesh design and refinement. 06
4.
Interpolation Polynomial
Introduction,
Displacement models, simplex, multiplex and complex elements,
selection of
interpolation polynomial, shape functions for simplex elements, Natural
coordinates. 05
5.
Formulation of element characteristic matrix
Variational approach,
principle of stationary potential energy, Rayleigh –Ritz method.
Weighted Residual
method, Galerikin method. 04
SECTION-II
6.
Structural Analysis
Basic concepts of
Elasticity, variational method for 1D and 2D elasticity, * Nonlinear
structural analysis
(*no numerical treatment), Comparison of Linear and Non Linear
Analysis 05
7.
Thermal Analysis
Formulation of FE
method for heat conduction, Galerikin’s method for heat
conduction equation,
1D & 2D heat conduction. *Transient heat conduction (*no
numerical treatment)
04
8.
Dynamic analysis
Introduction, Simple
harmonic oscillator, Multi degree freedom system, axial
vibration of
rod-consistent mass matrix, *Modal analysis, Eigen value problems,
fatigue analysis,
Buckling analysis. (*no numerical treatment) 04
9.
Higher order and Isoparametric elements
Higher order 1D and
2D elements, classical interpolation polynomials, Isoparametric
elements – coordinate
transformation and mapping, stiffness matrix for isoparametric
elements, Numerical
integration. 04
10.
Result Interpretation & Verification of FEA results
Sources of error,
Discretization error, mesh refinement, model validity and accuracy.
Sub structuring
technique, Thumb rules for viewing the results, Nodal, Elemental,
Average, Un average
stresses, Post processing techniques. 03
TERM
WORK
Minimum
10 experiments should be performed using any analysis software.
1. Rod element
subjected to tension & comparison with analytical answer
2. Cantilever Beam
element exercise and comparison with analytical answer
3. Plane Stress
analysis of Bracket/ Plate
4. Static structural
analysis of Allen Wrench
5. Demonstration of
thermal analysis
6. Steady state
thermal analysis cylinder
7. Thermal analysis
of composite wall
8. Thermal analysis
of turbine blade
9. Linear buckling
analysis of column.
10. Dynamic analysis
of dropping an aluminum container on a steel table top.
11. Harmonic analysis
of spring mass system.
12. Contact analysis
of pinhole with pin
13. Non linear
analysis of plate subjected cyclic load.
14. Transient thermal
analysis of a casting process.
References
Books:
1. Concepts and
applications of FEA, Robert D. Cook, David S. Malkus, John willy
& sons, inc.
2. The Finite Element
Method in Engineering, Singiresu S. Rao, Butterworth
Heinemann
publications.
3. Finite Element
Analysis theory and programming, C. S. Krishnamurthy, Tata
McGraw Hill Publishing
company Ltd. Delhi.
4. Practical FEA,
Nitin S. Gokhale, Finite to Infinite, Pune.
5. Fundamentals of
FEA, David V. Hutton, Tata McGraw Hill Publishing company
Ltd. Delhi.
6. The FEA and
applications in engineering using ANSYS, Erdogan Madenci,
Ibrahim Guven,
Springer.
7. The FEA theory and
applications with ANSYS, Saeed Moaveni, Prentice Hall,
New Jersey.
8. Introduction to
Finite elements in engineering, Tirupati R. Chandrupatla, Ashok
D. Belegundu,
Prentice Hall of India, New Delhi.
9. Finite Element
Analysis, Bhavi Katti,
10. Finite Element
Analysis by Dr. P. Seshu, Prentice Hall
4. ALTERNATIVE
FUELS & EMISSION
Teaching
scheme: Examination scheme:
Lectures: 3hrs./week
Theory Paper: 100 marks (3 hrs. duration)
Practical: 2hrs./week
Term work : 25 marks
Oral : 25 marks
SECTION
– I
1.
Alternative Fuels & Their Sources
Sources of fuels –
Bio fuels , Edible & non edible vegetable oils, hydrogen, LPG,
CNG, Bio gas,
Methanol & Ethanol, Engine modification required to use
alternative fuels,
Dual fuel engine, Fuel efficiency, fuel requirement, rating of
fuels, Hybrid drives 05
2.
Production methods and availability
Production methods,
Availability, Economics, Engine performance and Emission
Characteristics with
alternative fuels, Limitations, 04
3.
Hydrogen:
Properties of
hydrogen with respect to its utilization as renewable forms of energy,
sources of hydrogen,
production, transportation, storage, application & economics
of hydrogen. 03
4.
Fuel cells
Principle, Types,
Full cell for Automotive application (PEM), PEM fuel cell stack
construction,
performance 02
5.
Engine Emissions
Automobile emission
scenario, Sources of emission from vehicle, Formation of
pollutants, CO, NOx,
UBHC, Soot & Particulate formation 02
6.
SI engine Emission
Emissions from SI
engine, Compression ratio, equivalence ratio, Ignition timing,
Mixture preparation,
Residual gas dilution, engine speed, coolant temperature,
fuel injection and in
cylinder liquid fuel during warm up 04
SECTION
– II
7.
CI engine Emission
Emissions from CI
engine, Compression ratio, combustion chamber dead volumes,
in cylinder air
swirl, multi valves, fuel injection variables, engine load, engine
speed. 03
8.
Emission Measurement, Test procedures & regulations
Test cycles for light
& medium duty vehicles, test procedure for evaporative
emissions, Emission
standards for light and heavy duty vehicles & motor cycle
emission standard.
NDIR analyzers, FID, Chemiluminescence NOx analyzer,
oxygen analyzer,
smoke measurement, constant volume sampling, particulate
emission measurement,
Orsat apparatus. 07
9.
SI engine emission control technologies
Engine design
parameters, add on systems for treatment of emissions with engine,
thermal exhaust after
treatment, catalytic exhaust after treatment, types of cat con.06
10.
CI engine emission control technologies
Fuel injection
variables, electronic fuel injection system, EGR, turbo charging,
catalytic exhaust gas
after treatment, diesel particulate filters 06
Term
work (Mini. Ten):
1. Study of Emission
Norms
2. Measurement of emission
by portable exhaust gas analyzer.
3. Measurement of
emission by Infra Red Gas Analyzer (IRGA)
4. Measurement of
smoke by Bosch smoke meter
5. Measurement of
smoke by Hartridge smoke meter
6. Analysis of effect
of Exhaust Gas Recirculation (EGR) on engine emission
7. Demonstration /
Study of Evaporative Loss Control Device (ELCD)
8. Demonstration /
Study of catalytic converter
9. Analysis of
exhaust gas using Orsat Apparatus
10. Demonstration /
Study of LPG Kit
11. Measurement of
petrol engine emissions with the help of HC/CO analyzer
12. Study of Flame
Ionization Detector.
Books
Recommended:
1. B. P. Pundir,
Engine Emissions, Narosa Publications
2. E.F. Oberts,
“Internal Combustion Engine and Air Pollution”, Harper & Row
Publisher, NY.
3. J.G. Giles, “Vehicle
Operation & Testing” (Automotive Vehicle Technology
Vol. 7)
4. C.H. Fisher,
“Carburetion”, Vol. 4.
5. A.W. Judge,
“Carburetion and Fuel Injection System”, Motor Manual, Vol. 2, The
Caxton Pub. Co. Ltd.,
London.
6. H.H. Willard and
Others, “Instrumental Method of Analysis”, CBS Publishers &
Distributors, Delhi.
7. G.B.S. Narang,
“Automobile Engineering”, CBS Publishers & Distributors,
Delhi.
8. Gupta B. R.,
“Electronics & Instrumentation Handbook”, Wheeler Publishing.
9. F. Schafar & R
van Basshuysen, “Reduced emission and fuel consumption in
automobile
engine”Springer-Verlag Wien New York.
10. John k Pearson,”
Improving air quality”.
11. Richard
L.Bechtold , “Alternative Fuels Guidebook”
B.E.
(Automobile)
5.
ELECTIVE – I NOISE & VIBRATION
Teaching
scheme: Examination scheme:
Lectures: 3 hrs./week
Theory Paper: 100 marks (3 hrs. duration)
Practical: 2
hrs./week Term work : 25 marks
SECTION
– I
1.
Introduction to Vibration:
Introduction, Causes
and effects of vibration, vibration terminology, Equation of motion-
Energy method,
Rayleigh’s method etc., Harmonic and periodic motions, Vibration
standards,
Single-DOF Free Vibrations 04
2.
Multi Degree of Freedom Vibrations:
Matrix formulation,
eigen values and eigen formulation, matrix iteration techniques –
normal modes and
orthgonality, transient response of multi degree freedom system, mode
superposition
technique, torsional oscillations of multirotor systems 06
3.
Torsional vibrations:
Simple systems with
one or two rotor masses Multi-DOF systems-transfer matrix method
Geared system
Branched system 04
4.
Vibration Instrumentation:
Vibration
measurements – Vibration measurement parameters (displacement, velocity &
acceleration),instrumentation
–electrodynamics exciters – impact hammers, piezoelectric
accelerometers,
signal conditioning and amplification, filters, preamplifiers and power
amplifiers, real time
analysis, FFT analysis, structural frequency response measurement,
modal testing of
beams, Modal parameter (natural frequency, mode shape and damping)
estimation
techniques 07
.
SECTION
– II
5.
Vibration analysis:
Relevance of
vibration analysis, introduction to experimental modal analysis, Structural
modal analysis, mode
shapes, Euler’s beam equation for natural frequency, Calculation of
natural frequencies -
Rayleigh method, Stodala method, machine diagnostics through
vibration analysis. 07
6.
Noise:
Introduction, causes,
effects, basic terms, Noise characteristics, Sources of noise,
vehicular noise
level, engine noise, transmission noise, brake squeal, structural noise,
noise in auxiliaries,
wind noises, wave equation, noise standards etc.
04
7.
Noise measurement:
Sound and Noise
parameters, propagation of sound & noise in various machinery's, noise
measuring parameters,
noise level measurement techniques, Noise level interpolation
and
mapping, noise
measuring instruments 05
8.
Noise Control:
Mechanization of
noise generation, noise control methodologies, noise control measures,
environmental noise
management, Road vehicle noise standards, Sound absorption by
porous materials, silencer
and suppression systems, Sound absorption, sound insulation,
acceptance noise
levels 05
Term
Work (Mini. 10):
1. Demonstration
vibration measuring instruments
2. Determination of
natural frequency of simple components
3. Vibration
measurement in driver’s cabin
4. Noise measurement
in driver’s cabin
5. Experiment on
Logarithmic decrement
6. Structural modal
analysis of Plates using FEA
7. Structural modal
analysis of pipes using FEA
8. Vibration
measurement in Passengers compartment
9. Noise measurement
in Passengers compartment
10. Engines Vibration
measurement
11. Engines Noise
measurement
12. Study of
vibrations of static equipments
13. Study of
vibrations of rotary equipments.
14. Study of machine
diagnostics through vibration analysis.
Text
Books:
1. N. L. Meirovitch,
Elements of vibration Analysis, Mc Graw Hill New York, 1986.
2. J.P. Den Hartog,
Mechanical Vibration, 4th edition, Mc Graw Hill, New York
1985.
3. Irwin & Garf,
Industrial Noise & Vibration Control.
4. Mechanical
Vibration – S. S. Rao, New Age International (P) Ltd., New Delhi
5. Mechanical
Vibration Analysis, P. Srinivasan, Tata McGraw Hill Pub. New Delhi
6. Mechanical
Vibration – Grover G. K., Nem Chand & Brothers, Roorkee
7. Engineering
Vibration – Daniel J. Inman, Prentice Hall, NJ
8. Theory of
Vibrations – W. T. Thomson, CBS Publishers, New Delhi
9. Noise, Pollution
& Control – S. P. Singal, Narosa Publishing House, New Delhi
10. A text book of
sound, L.P. Sharma & H.C. Saxena
11. Engineering Noise
Control, D.A. Bies & C.H. Hausen
12. Noise &
Vibration Control, Leo N. Beraneck,
Reference
Books:
1. Harris, C. M.
Handbook of Acoustical Measurements and Noise Control,
Acoustical Society of
America, 1998.
2. Beranek L.L. &
Ver I.L., Noise and Vibration Control Engineering: Principles
and Applications, 2nd
ed., Wiley 2006
3. Leonard
Meirovitch, Fundamentals of Vibrations, Mc Graw Hill New York
1. 4 J.S. Rao and K.
Gupta, Advanced theory of Vibration.Willey Eastern.1992.
2. 5 R.A. Collacott,
Vibration Monitoring and diagnosis, John Willey, New York,
1979.
6. M.
Petyt, Introduction to Finite Element Vibration Analysis, Cambridge
University
7. Fundamentals
of Mechanical Vibration – S. Graham Kelly, Tata McGraw Hill
Pub.
8. Morse
P.M., Vibration and Sound, Acoustical Society of America, 1981.
B.E.
(Automobile)
5.
ELECTIVE – I ENERGY ENGINEERING
Teaching
Scheme : Examination Scheme :
Lecturers: 3 Hrs/
Week Theory: 100 Marks (3 hrs. duration)
Practical: 2 Hr./
Week Term work: 25 Marks
SECTION
– I
1.
Introduction:
Fossil fuel based
systems, Impact of fossil fuel based systems, World scenario of
Energy Resources,
Indian Scenario of Energy Resources - new and renewable energy –
sources and features.
03
2.
Solar Thermal System:
Solar potential,
Solar radiation spectrum, Solar radiation geometry, Solar radiation data,
Radiation
measurement, Technologies of thermal energy collection, Types of Solar
Collectors,
Collection efficiency, Testing of Solar collectors – IS code, Applications of
Solar Energy, Solar
Pond, Solar Energy storage & types. 08
3.
Solar Photovoltaic systems:
Operating Principle,
Photovoltaic cell concepts, Photo-cell materials, Cell module
array, Series and
parallel connections, Applications & applications related to
automobiles. 05
4.
Fuel Cells:
Introduction, Principle
and operation of fuel cells, classification and types of fuel. Fuel
for fuel cells,
performance characteristics of fuel cells, application of fuel cells related
to automobiles. 04
SECTION
– II
5.
Wind Energy:
Wind parameters and
wind data, Power from wind, Site selection, Wind energy
conversion systems
and their classification, Construction and working of typical wind
mill, characteristics
of wind generators, Design considerations for wind mills. 04
6.
Bioconversion:
Introduction,
biological & biochemical conversion, Energy plantation, Combustion and
fermentation,
anaerobic digester, Biomass gasification, Pyrolysis, various applications
of Biomass energy,
Bio-fuel – Relevance, types, and applications. 03
7.
Energy form ocean:
Introduction to
tidal, wave & OTEC and its types and conversion mechanisms. 02
8.
Geothermal Energy:
Types of geothermal
resources, Methods of harnessing, Types of geothermal systems,
environmental impact.
02
9.
Hybrid Systems:
Need for Hybrid
systems, Range and type of hybrid systems, Case studies of Diesel-
PV, Dual fuel
systems, hybrid electric vehicles, etc. 03
10.
Energy Management:
Overview, National
Energy Strategy of India. Energy planning, Energy conversion
opportunities and
measures. 03
11.
Energy Auditing:
Scope, types and case
studies related to automobile vehicles. 03
Term
Work:
1. Demonstration and
measurement of solar radiation.
2. Demonstration /
trial on solar flat plate collector.
3. Demonstration
& Performance evaluation of PV cell.
4. Demonstration on
wind-solar hybrid power plant.
5. Study and
demonstration of fuel cell.
6. Energy Audit –
Case Study of automobile vehicle.
7. Visit to Bio-fuel
plant.
8. Demonstration
& layout of battery operated vehicle.
9. Study &
demonstration of energy storage devices
Reference
Books:
1. Solar Energy by
Dr. S. P. Sukhatme Tata McGraw Hill.
2. Non Conventional
Energy Sources by G.D.Rai.- Khanna Publishers.
3. Energy Technology
by S. Rao, Dr. B.B.Parulekar Khanna Publishers.
4. Non Conventional
Energy Sources by Dr. L. Umanand.
5. Introduction to
Non Conventional Energy Resources by Raja, SciTech Public.
B.E.
(Automobile)
5.
ELECTIVE – I
COMPUTER
INTEGRATED MANUFACTURING SYSTEMS
Teaching
Scheme: Examination Scheme:
Lecturers: 3 Hrs/Week
Theory: 100 Marks
Practical: 2 Hrs/
Week Term work: 25 Marks
SECTION
– I
1.
Introduction:
Meaning, Scope,
evolution, architecture, elements, benefits, limitations, obstacles in
implementation,
social aspects of CIM. 02
2.
CAD/CAM/CAE:
Product design and
CAD/CAM, role of computers in design and manufacturing,
integration of
CAD/CAM, Role of CAD/CAM in CIM. 03
3.
Group Technology:
Concept, design and
manufacturing attributes, part families, methods of grouping, PFA,
different
classification and coding systems ( OPITZ and MICLASS), relevance of GT
in CIM, benefits and
limitations. 04
4.
Computer Integrated Planning:
Aggregate planning,
master production schedule, capacity planning, MRP-I, computer
aided process
planning. 02
5.
Computer Integrated Control:
Shop floor control,
factory data collection system, inventory management, MRP-II. 04
6.
Flexible Manufacturing Systems:
Concept, difference
between rigid and flexible manufacturing, concept of cellular
manufacturing,
structure of FMS, components of FMS. 06
SECTION
– II
7.
Computer Aided Quality Control:
Objectives, contact
& non-contact inspection, types of contact and non-contact
inspection, scope in
CIMS, coordinate measuring machine: types, construction,
working principle,
working, applications, and scope of CMM in CIMS, flexible
inspection system. 06
8.
Material Handling and Storage:
Introduction to MH,
MH in CIMS, criteria for suitability of MH system for CIMS, MH
equipments, AGV,
Monorail vehicles, Robots in MH, AS/RS components, AS/RS
control. 04
9.
Database Management System:
Meaning of Data,
database, DBMS, design requirements, criteria, comparison of
DBMS with
conventional file handling, types of DBMS model, scope of DBMS in
CIMS. 04
10.
Robots in CIMS:
Introduction,
anatomy, configuration, scope of robots in CIMS. 03
11.
Communication in CIMS:
Requirements of shop
floor communication, hierarchy of computer communication,
types and components
of communication systems in CIMS, Networking concepts,
network topology,
access methods, media, ISO-OSI reference model, introduction to
MAP/TOP, role of computer
communication in CIMS. 02
12.
Planning and Implementation Issues:
Need of planning,
steps in planning, phases of CIMS implementation, partial and one
time implementation,
organization for CIM planning and implementation. 02
TERM
WORK
1. Fundamentals of
part programming, manual part programming, G & M Codes,
Subroutines, Canned
cycles, do loop. (One assignment)
2. Manual part
programming for 2d and 3d machining. (Minimum four programs)
3. Tool path
generation using any suitable CAM software for two simple
components.
4. One exercise on
G.T.
5. One exercise on
M.R.P.
6. Assignment on
factory data collection system.
REFERENCE
BOOKS:
1. Automotion,
Production systems and Computer Integrated Manufacturing by
M.P.Groover (PHI)
2. Computer
Integrated Design and Manufacturing by Bedworth, Henderson Wo
(McGraw Hill)
3. Performance
Modeling of Automated Production System by Narhari and
Vishvanandhan (PHI)
4. Principles of
Computer Integrated Manufacturing by S. Kant Vajpayee (PHI)
5. CIM Handbook
byTeicholtz and Orr (McGraw Hill)
6. CAD/CAM/CIM:
Radhakrishnan, Subramanyam, Raju.
7. Computer
Integrated Manufacturing: James Rehg, H.W.Kraebber, Pearson
Education.
8 CAD/CAM/CAE
Chougule N.K Scitech Publication
B.E.
(Automobile)
5.
ELECTIVE – I INDUSTRIAL PRODUCT DESIGN
Teaching
scheme: Examination scheme:
Lectures: 3hrs./week
Theory Paper: 100 marks (3 hrs. duration)
Practical: 2hrs./week
Term work : 25 marks
SECTION
–I
1.
Introduction: Approach to industrial design.
a. Approach to
industrial product based on idea generation and innovativeness to
meet the needs of the
developing society. Design and development process of
industrial products,
various steps such as creative process involved in idea of
marketing, mind
criticism, design process, creation.
b. Ergonomics and aesthetics
requirement of product design, quality and
maintainability
consideration in product design. Use of modeling technique,
prototype design,
conceptual (conceptional) design. 07
2.
Industrial Product Design:
a. General Design
situations, setting specifications, requirements and ratings,
their importance in
design. Study of market requirements and manufacturing
aspects of industrial
design.
b. Aspects of
ergonomics design of machine tools, testing equipments,
instruments,
automobiles, process equipments, conventions of style, form &
color in industrial
design. 08
3.
Design of consumer product:
a. Design concepts of
consumer product, specification requirements and ratings
of their importance
in design, functions and use, standard and legal
requirements, body/dimensions
b. Ergonomic
considerations, interpretation of information, conventions for style,
forms, colors. 06
SECTION
–II
4.
Aesthetics concept:
a. Concept of unity
and order with variety, concept of purpose, style and
environment,
aesthetic expressions of symmetry, balance, contrast, continuity,
proportion, rhythm,
radiance.
b. Form and style of
product, visual effect of line and form, mechanics of seeing,
psychology of seeing,
influence of line and form, component of style, basic
factor, house style,
effect of color on product appearance, color composition,
conversion of colors
of engineering products
5.
Economic considerations: Selection of materials, design for
production, use of
standardization,
value analysis and cost reduction, maintenance aspect of product
design 05
6.
Design organization: Organization structure, design position, drawing office
procedure,
standardization, record keeping, legal product of design patents. 06
Term
Work:
1. Ergonomic design
considerations of a machine tool
2. Ergonomic design
considerations of a handling instruments of vehicle
3. Ergonomic design
considerations of a testing equipment
4. Aesthetic design
considerations of consumer products
5. Form design of a
dashboard unit of a car
6. Conversion of
colour of existing engineering products
7. Value analysis and
cost reduction of engineering products
8. Collection of
documents required for getting a patent
9. Case study on
patented product analysis
10. Design of new
product/ devices / utility articles
Reference
Books:
1. Industrial Design
for Engineers- W.H. Mayall, London Ilifle Books Ltd.
2. Problems of
product Design and development – Hearn Buck, Pergamon Press.
3. Industrial Designs
in Engineering- Cherles H. Flurscheirm, Design Council
4. The generation of
Idea for new products- Trevor Sowecy, Kogan Page
5. Engineering Design
conceptual stage- M. J. French, Heinman Education Books.
B.E.
(Automobile)
5.
ELECTIVE – I PRODUCTION MANAGEMENT
Teaching
Scheme: Examination Scheme
Lectures: 3 Hrs/ Week
Theory : 100 Marks (3 hrs duration)
Practical: 2hrs./week
Term work : 25 marks
SECTION
– I
1. Introduction:
Definition, scope and
objectives of Production Management, Relationship of
production with other
management functions, Interdepartmental relationship,
Production operation
strategies 03
2. New
Product Design:
Need, characteristics
of phases of product life cycle, Product characteristics analysis,
Market, functional,
operational, quality, reliability, ergonomics, Economic
consideration, FMECA,
QFD 06
3.
Production Function:
Process design frame
work, Work station, Line balancing, Different techniques, Batch
Production, Minimum
cost, Maximum profit, Production range, Process planning -
Factors, steps,
Selection of technology, Selection of equipment, Flow design 08
4.
Applications:
Application of
Quantitative techniques for production decision Simulation, Sequencing,
Queuing 03
SECTION
– II
5.
Capacity Planning:
Definition and basic
concepts, Long term and short term capacity strategies, Aggregate
planning - strategies
and guidelines, LP approach to aggregate planning, MPS 06
6.
Plant Maintenance:
Principles, need,
policies and objectives, Types of maintenance, Reliability and life
testing, TPM. 04
7.
Capital Investment Decisions:
Concept, Types,
Concept of time value of money, Evaluation techniques. Replacement
Analysis – Concept,
Types, Evaluation Techniques 04
8.
Project Management:
Project
identification and formulation, Market, Technical economic and financial
feasibility, Project
scheduling and monitoring – CPM and PERT techniques, PMIS,
Project Quality
Assurance 08
Term
Work:
Minimum
Ten from the Following List:
1. Case study on
Interdepartmental relationship
2. New Product
Development- Case problems with economic consideration.
3. Problems on
Present value, future value, effective interest rate, NPV, IRR
4. Problems on
Replacement analysis- 2 on each type.
5. Problems on –
selection of machines and Line Balancing
6. Batch production –
Min. cost, max profit and production range determination
7. Process planning
and selection of appropriate machines.
8. Aggregate
Planning, MPS - problems.
9. Reliability - 5
problems on system reliability
10. Project
Feasibility study.
11. Network Analysis.
12. Operation
Research application in Production Management.
Reference
Books:
1. Adam EE, RJ Ebert,
Production and operation management- Prentice Hall
Englewood Cliff, N.J.
2. Riggs. J L -
Production system, Planning, Analysis and Control – John Weily
and sons, New York.
3. James Dilworth,
Production and Operation Management- McGraw Hill Book
Company, New York.
4. Martand Telsang,
Industrial Engineering and Production Management- S Chand
& Co, New Delhi.
5. Prasanna Chandra,
Project Appraisals
6. Buffa. E.S, Modern
production and Operation Management- Willey, New Delhi.
7. Barry Shore- Operation
Management- McGraw Hill Book Company, New York.
8. Samuel Eilon –
Production planning and control.
9. Joseph Monks,
Operation Management, Theory and Problems, McGraw Hill
Book Company, New
York.
10. Maintenance
Handbook.
B.E.
(Automobile)
6.
INDUSTRIAL CASE STUDY EVALUATION
Teaching
scheme: Examination scheme:
Practical: 2 hrs/
alternate week Term work: 25 marks
The student has to
undergo Industrial Training of minimum Two Weeks in summer
vacation, after
T.E.(Automobile) - II, in an automotive / auto component manufacturing
industry. Each
student has to prepare a report on industrial training of about 25 pages of
“A4” size sheets in
single bound copy.
An external
assessment of his training will be done based on the quality of the work &
preparation and understanding
of the candidate.
Format for the
report:
• Title
sheet
• Department
certificate
• Training
certificate signed by industry authority
• Industry
profile (Organization structure, Layout, functioning etc.)
• Manufacturing/Testing
processes
• List
of machineries with emphasis on special purpose machines
• Daily
reports signed by competent industrial authority
• Training
outcomes
(Note- Concern
project guide should assess & sign the certificate)
B.
E. (Automobile)
7.
ENGINE TESTING
Teaching
scheme: Examination scheme:
Practical: 2 hrs/week
Term Work: 25 marks
Practical & Oral:
50 marks
Term
work (Minimum Ten):
1 Introduction to ISI
codes for engine testing
2. To trial on
multi-cylinder petrol engine – Morse test
3. Trial on
multi-cylinder petrol engine – Variable speed test
4. Trial on single
cylinder diesel engine – heat balance sheet
5. Trial on single
cylinder petrol engine - Variable speed test
6. Trial on
computerized single cylinder diesel engine
7. Trial on
computerized multi-cylinder diesel engine
8. Measurement of
air/fuel ratio of diesel engine
9. Measurement of
air/fuel ratio of petrol engine
10. Trial on single
cylinder petrol engine – constant speed test
11. Trial on single
cylinder diesel engine (Friction power)
12. Trial on
Multicylinder engine (LPG)
Recommended
Books:
1. I.C. Engine, 3rd Edition,
V. Ganeshan, Tata McGraw Hill
2. I. C. Engine, V.
L.Maleev, McGraw Hill Book Co. Ltd., New Delhi, Second
Edition
3. Fundamentals of I.
C. Engine, Gill P. W., Smith J. H., Zurich E. J. Oxford & IBH
Pub. Co., New Delhi.
4. I.C. Engine &
Air Pollution – E. F. Obert, Harper & Row Publishers, New York
5. I. C. Engine,
Mathur & Sharma, Dhanpat Rai & Sons, New Delhi
6. I. C. Engine
Fundamentals, Heywood J.B., Mc Graw Hill Book Co., New Delhi
7. I. C. Engine,
Litchy
B.E.
(Automobile)
8.
PROJECT PHASE I
Teaching
scheme: Examination scheme:
Practical:
2hrs/Alternate week Term work: 50 marks
Term
Work:
Number of students in
a Batch may be up-to five. Group of project depends on the nature
of project, may be 2,
3, 4 or 5. A batch of 10 students shall work under the guidance of
one faculty.
The student will
submit a progress report based on the project work undertaken by project
group.
The term work under
this, submitted by the student shall include –
1. Work diary
maintained by the student and duly signed by his guide
2. The contents of
work diary shall reflect the efforts taken by candidate for
a. Searching the
suitable project work
b. Visits to
different factories or organizations
c. Brief report of
journals and various papers referred
d. Brief report of
web sites seen for project work
e. The brief of
feasibility studies carried to come to final conclusion
f. Rough sketches
g. Design
calculations, drawings etc. carried by the student.
B.E.
(Automobile)
1.
REFRIGERATION AND AIR CONDITIONING
Teaching
Scheme: Examination Scheme:
Lecturers: 3 Hrs/
Week Theory: 100 Marks
Practicals: 2 Hr./
Alternate Week Term work: 25 Marks
SECTION
– I
1.
Review of Thermodynamics: 03
Laws, General
equations, Processes, Equations applied to processes, definitions &
methods of
refrigeration.
2.
Basic Refrigeration Cycles: 08
Carnot cycle,
Reversed Carnot cycle, Simple Vapour compression cycle, sub-cooling,
superheating, Liquid
to suction vapour heat exchanger, Calculations and performance
of above cycles,
Actual vapor compression cycle, air standard refrigeration cycles such
as Bell Coleman
cycle, Air cycles for air crafts refrigeration.
3.
Refrigerants: 05
Classification,
requirements of refrigerants like Thermodynamic, physical, & chemical.
Comparison among
commonly used refrigerants, Selection of Refrigerants, Effect on
Ozone depletion and
global warming, Alternative Refrigerants.
4.
Refrigeration Equipments: 05
Compressor,
Condenser, Evaporator, Expansion devices, Types & performance
characteristics,
selection, methods of charging and leak testing.
SECTION-II
5.
Psychrometry: 07
Moist air as a
working substance, Psychrometric properties of air, Use of
Psychrometric tables
and charts, Processes, Combinations and Calculations, ADP, Coil
Condition line,
Sensible heat factor, Bypass factor.
6.
Comfort: 02
Thermal exchange
between human body and environment, factors affecting comfort,
effective temperature
comfort chart, ventilation requirements, outside & inside design
conditions.
7.
Heating and Cooling Load Calculation: 07
Representation of
actual air conditioning process by layouts and on psychrometric
charts, Load analysis
RSHF, GSHF, ESHF, Enumeration and brief explanation of the
factors forming the
load on refrigeration and air conditioning systems, load calculation
of automobile vehicle
for comfort and transport air conditioning. Energy conservation
in air conditioning
systems.
8.
Air Distribution System: 05
Re-circulated air,
Ventilation air, Duct work, Use of friction loss and rectangular
equivalent of round
duct chart, duct system, principle of duct sizing and air distribution,
it’s norms,
diffusers, dampers, layout, duct systems.
Term
Work:
1. Study of various
methods of transport refrigeration systems
2. Study and demonstration
on car & bus air conditioning systems.
3. Study and
demonstration of controls in refrigeration.
4. Study / Trial on
heat pump.
5. Study of
defrosting methods
6. Trial on
refrigeration bench
7. Trial on air
conditioning system.
8. Trial on Cascade
system.
9. Study of
multi-pressure refrigeration system
Reference
Books:
1. Principles of
Refrigeration - Roy J. Dossat
2. Refrigeration and
Air Conditioning - Stoker
3. Refrigeration and
Air Conditioning - C. P. Arora
4. Refrigeration and
Air Conditioning - Arora Domkundwar
5. Refrigeration and
Air Conditioning - V. K. Jain
6. Air Conditioning
Principles and Systems - Pita
7. Air Conditioning
Applications and Design - W. P. Jones
8. Air Conditioning
Engineering - W. P. Jones
9. Thermal
environmental engineering – Tnerellaild
10. ASHARE Handbooks
11. Mitchell
Information services, Inc., Mitchell automatic heating & air conditioning
systems, Prentice
Hall, Inc.
12. Paul Weisler,
Automotive air conditioning, Reston Publishing Co. Inc.
B.E.
(Automobile)
2.
AUTOMOTIVE ELECTRONICS
Teaching
scheme: Examination scheme:
Lectures : 3hrs/week
Theory Paper: 100 marks (3 hrs duration)
Practical: 2hrs/ week
Term work : 25 marks
SECTION
– I
1.
Introduction to automotive electrical systems : Automotive
generation, storage &
distribution systems,
wiring harness, circuit diagrams and symbols, 12/24/42 volt
system, positive
earth and negative earth, earth return and insulated return systems,
Multiplexed wiring
systems, Electromagnetic compatibility, Electromagnetic
interference,
Controlled Area Networks (CAN) 03
2.
Battery : Types, Principle of lead acid battery, Constructional details,
Recharging the
battery, Battery
ratings, Battery Performance, Battery capacities, Battery efficiency,
Battery tests,
Battery failures, Alkaline battery, maintenance free batteries, hybrid
batteries 05
3.
Charging Systems & Regulators: D.C. Generators, A. C.
Generators, Magnetos
Constant current
& voltage systems, Current & voltage regulator, Semi conductor
type regulator,
Regulator for alternators 07
4.
Starting Systems: Requirements of Starting system, starting system layout, selection
of motor, matching
battery, Drive mechanisms, Permanent magnet motors 03
5.
Ignition systems: Introduction, types, Ignition coil, Distributor, Cam angle &
Contact
angle gap, Advance
mechanisms, Ballast Resistance, Limitations of coil ignition,
Transistorized
Ignition systems, Spark plugs, types, construction 04
SECTION
– II
6.
Lighting systems: Fundamentals, Headlight, types, lighting circuits, interior
lighting,
signaling, LED
lighting, Gas discharge lighting 02
7.
Automotive Equipments & Accessories : Fuel gauge, oil pressure
gauge,
Temperature gauges,
Speedometer, Warning Lights, Electric Horn, Horn Relay, Wind
Shield wipers,
Heaters & defrosters, Electric windows. 02
8.
Automotive Sensors & Actuators: Types of sensors,
actuators, Airflow rate sensor,
angular position
sensor, Throttle angle sensor, Temperature sensor, sensors for
feedback control,
engine control actuators, Solenoid actuators, motorized actuators.
04
9.
Automotive Electronic Systems : Electronic Ignition
systems, Electronic injection
systems, Antilock
brake system circuit, Traction control, Electronic control of
automobile
transmission, Active suspension, Engine management system, ESP 06
10.
Electric and hybrid vehicles: Types, Energy sources –
batteries, Fuel cells, Solar
and Hydrogen,
Electric machines and controllers, Design considerations, challenges
and recent
developments 06
Term
work: (Minimum ten)
1. Demonstration of
automotive electrical and electronic systems layout
2. Demonstration of
battery charging & battery testing
3. Demonstration and
testing of alternators
4. Demonstration
& testing of starting motors
5. Demonstration of
electronic ignition system
6. Demonstration of
dash board panel instruments & controls
7. Demonstration of
headlight beam alignment
8. Testing of auto
electrical components on multifunction tester
9. Testing of CDI
coil, spark plug and armature
10. Demonstration of
microcontroller 8051
11. Demonstration of
electric bike and hybrid vehicle
12. Demonstration of
ECU diagnostic system
Books
Recommended:
1. Tom Denton,
‘Automobile Electrical & Electronic Systems’, SAE International
2. Young, Griffithe,
‘Automobile Electrical & Electronic Equipments’, The English
Language Book Co.,
London.
3. Bechfold SAE 1998,
‘Understanding Automotive Electronics’.
4. V.A.W.Hilliers,
‘Fundamentals of Automotive Electronics’, Hatchin, London
5. Tomwather J. R.,
Cland Hunter, ‘Automotive Computer & Control System’,
Prentice Inc. NJ
6. Robert N. Brandy,
‘Automotive Computers & Digital Instrumentation’, Prentice
Hall Eaglewood,
Cliffs, NJ
7. John Hartly, ‘The
Fundamentals of Electrical Systems’, Longman Scientific &
Technical
8. Wiliam B. Ribbens,
‘Understanding Automotive Electronics’, SAE International
9. P. L. Kohli,
‘Automotive Electrical Equipments’, Tata McGraw Hill Pub. Co. Ltd.
10. Henning
Wallentowitz, Christian Amsel, ‘42 Volt Powernets’
11. Daniel J. Holt,
‘42 Volt Electrical system’, SAE USA
12. Michel Westbrook,
‘The electric and hybrid electric car’, SAE International
13. Iqbal Hussain,
‘Electric & Hybrid vehicles – Design fundamentals’, CRC Press
B.E.
(Automobile)
3.
AUTOMOTIVE SYSTEM DESIGN
Teaching
scheme: Examination scheme:
Lectures: 3hrs./week
Theory Paper: 100 marks (3 hrs. duration)
Practical: 4hrs./week
Term work : 25 marks
Oral : 25 marks
SECTION
– I
1.
Statistical Considerations in Design:
Statistics in design,
design for natural tolerances, statistical analysis, mechanical
reliability. 04
2. Design
of Clutches:
Design requirements
of friction clutches, selection criterion, torque transmission
capacity, lining
materials, Design of single plate clutch, multi-plate clutch and
centrifugal clutch 08
3. Design
of Gearbox:
Selection of gear
ratios & final drive ratio, Design of gears, shafts, splines and housing,
selection of bearings
06
4.
Final Drive Design
Design of final drive
& differential gearing, Selection of wheels and tyres, 03
SECTION-II
5. Brake
Systems:
Design of Hydraulic
Braking System, Internal Expanding Shoe Brake and Disc Brake.
05
6. Design
of Axles & Propeller Shafts:
Design of front &
rear axles, Design of Propeller shafts for bending, torsion & rigidity,
Design of universal
joints and slip joints. 05
7. Design
of Suspension System:
General design considerations
of suspension system, Design of leaf springs for
automobile suspension
system, Design considerations of Belleville springs, Elastomeric
springs, Air
(Pneumatic) springs. 06
8. Optimization:
Introduction to
design optimization of mechanical elements, adequate & optimum
design, methods of
optimization, Johnson’s method of optimum design-Simple
problems in optimum
design like axially loaded members, shaft subjected to torsional
and bending moments
and other machine elements. 05
Term
Work: (Minimum two)
1. Design &
working details and assembly drawing of automotive clutch system.
Shall comprise of:
• Functional
design of clutch
• Design
of clutch shaft, hub and flange
• Design
of damper springs
• Design
of sectors, rivets etc.
• Design
of pressure plate assembly
• Design
for linkage mechanism
• Details
and assembly drawing
2. Design &
working details and assembly drawing of automotive gear box.
Shall comprise of:
• Calculation
of gear ratios
• Determination
of number of teeth on gear pair
• Determination
of gear reductions
• Design
of gear pairs
• Design
of shafts
• Selection
of bearings
• Details
and assembly drawing
3. Design of
automotive brake system.
Reference
Books:
1. Joseph E. Shigley
& Larry D. Mitchell, ‘Mechanical Engineering Design’, Fourth
Edition, McGraw-Hill
International Book Company.
2. Patil S.P.,
‘Mechanical System Design’, 2nd edition, Jaico Publishers
3. M. F. Spotts &
T.E. Shoup, ‘Design of machine Elements’, Seventh Edition,
Pearson Education.
4. Bhandari V. B.,
‘Design of Machine Elements’, Tata McGraw-Hill Publishing
Company Ltd., New
Delhi.
5. Julian Happian –
Smith, ‘An Introduction to Modern Vehicle Design’, Butterworth
Heinemann
6. Pandya N.C.&
Shah C.S., ‘Elements of Machine Design’, Twelth Edition, 1994,
Charotar Publishing House.
7. R.C. Johnson,
‘Optimum Design of Mechanical Elements’, John Wiley & Sons.
8. J.S. Arora,
‘Introduction to Optimum Design’, McGraw-Hill Book Company Ltd.
B.E.
(Automobile)
4.
VEHICLE PERFORMANCE
Teaching
scheme: Examination scheme:
Lectures: 3hrs/week
Theory paper: 100 marks (3 hrs duration)
Practical: 2hrs/week
Term work : 25 marks
Oral examination: 25
marks
SECTION
– I
1. Need and
importance of vehicle testing, Vehicle Performance parameters: Fuel
economy,
acceleration, deceleration, gradability, top speed, handling, comfort, life
durability, safety.
04
2. Vehicular
transmission performance: Characteristics and comparison of automotive
clutches, Geared
transmission, Epicyclic transmission, Torque converter, Testing of
clutch, gear box,
final drive and differential. Test procedure 05
3. Vehicular system
performance: Suspension, steering, Brakes & carriage unit testing,
test procedure, Tyre
Testing – Tyre wear pattern identification and causes, Endurance
test, Strength test,
High speed performance test 03
4. Vehicle Testing:
09
􀂃 Road test
ô€‚ƒ Test tracks – proving ground
testing, high speed track, pavement
track, corrugated
track, mud track, steering pad, gradient track,
deep wading through
shallow water.
ô€‚ƒ Laboratory testing – testing
on chassis dynamometer, accelerated
testing, designing
test procedure.
􀂃 Virtual testing
SECTION
– II
5. Safety: Motor
vehicle safety standards, active safety, passive safety, bio-mechanics
Structural safety,
energy absorption, ergonomic consideration in safety, Occupants
safety systems – seat
belts, head retrain, air bags, roll-over protection system,
Electronic stability
program. 06
6. Crash testing:
Human testing, Dummies, crashworthiness, pole crash testing, rear crash
testing, vehicle to
vehicle impact, side impact testing, crash test sensors, sensor
mounting, crash test
data acquisition. 05
7. Noise &
vibration: Mechanism of noise generation, engine noise & vibration, causes
and remedies, road
shocks, wind & vehicle noise measurement, Pass by noise, In cab
noise, floor
vibrations. 06
8. Automobile testing
instrumentation: Sensors – types and selection, Instrumentation for
functional tests,
component test, endurance test, model test and full scale test. 04
Term
Work: (Minimum Ten)
1. Estimation of
power requirement or vehicle propulsion
2. Engine testing for
finding performance characteristic
3. On road fuel
consumption measurement of vehicle
4. Brake efficiency
measurement
5. Noise measurement
in passenger compartment
6. Vibration
measurement in passenger compartment
7. Vehicle
performance testing on chassis dynamometer.
8. Demonstration of
vehicle component testing
9. Report based on
visit to vehicle testing & research organization
10. Report based on
visit to vehicle crash testing
11. Estimation of
vehicle body moments.
Reference
Books:
1. J. Y. Wong ,
Theory of Ground Vehicles, A wiley Interscience Publications
2. Hans Herman
Braess, Ulrich Seiffert, Handbook of Automotive Engineering,
SAE Publications
3. Rao V. Dukkipati,
Jian Pang, Road Vehicle Dynamics, SAE Publications
4. Wolt, Heinrich
Hucho, Aerodynamics of road vehicles, SAE Publications
5. Bosch, Automotive
Handbook, SAE Publications
6. George Pieters
Barbara Pieters, Automotive Vehicle Safety
7. Michel Plint
Engine Testing Theory and Practice
8. Gousha H. M.,
“Engine performance Diagnosis & Tune Up Shop Manual”
9. J.G .Giles,
“Vehicle Operation & Performance”.
10. W. H. Crouse
& D. L. Anglin, “Motor Vehicle Inspection”.
11. SAE Transaction
Papers – 831814/820346/820367/820371/820375
B.E.
(Automobile)
5.
ELECTIVE – II TRANSPORT MANAGEMENT
Teaching
scheme: Examination scheme:
Lectures: 3 Hrs.
/Week Theory Paper: 100 Marks (3 hrs duration)
SECTION
– I
1.
Motor Vehicle Act:
Short titles &
definitions, Laws governing to use of motor vehicle & vehicle
transport, Licensing
of drivers & conductors, Registration of vehicle, State &
interstate permits,
Different types of RTO forms, Rules regarding construction of
motor vehicles,
Central Motor Vehicle Rules & amendments, Government
administration
structure - Organization & management of motor vehicle
department, Traffic
rules, Signals & controls, responsibility of driver, Public
relations &
public authorities, Accidents, Causes & analysis, Liabilities &
preventive measures,
Offences, penalties & procedures, Personnel, Authorities &
duties. 09
2.
Taxation :
Objectives, Bombay
Motor Vehicle Taxation Act, Structure & methods of laving
taxation, Onetime
tax, Tax exemption & tax renewal 05
3.
Insurance :
Significance &
types of insurance, Comprehensive, Third party insurance,
Furnishing of
particulars of vehicles involved in accident, Award of the claims
tribunal, MACT (Motor
Accident Claims Tribunal), Solatium Fund, Hit & run
case, accident claims
& survey report including post accident procedures, Duty of
driver in case of
accident, Surveyor & Loss Assessor.
SECTION
– II
4.
Passenger Transport Operation:
Structure of
passenger transport organizations, introduction to road corporation
act, Typical depot
layouts, requirements, Problems on fleet management,
Fleet maintenance,
Bus & Crew Scheduling, significance of Motor Transport
Workers act,
personnel & training - training for drivers & conductors, Public
relations, passenger
amenities, advertisement work, Theory of fares, Basic
principles of fare
charging, Differential rates for different types of
services,
Depreciation & debt charges, operation cost, Revenues, Economics &
records. Management
Information System (MIS) in passenger transport operation.
1.
Goods Transport Operation:
Structure of goods
transport organizations, scheduling of goods transport, Freight
calculations,
Management Information System (MIS) in goods transport operation,
storage &
transportation of petroleum products. 07
2.
Advance Techniques in Traffic Management –
Vehicle & traffic
navigation system, global positioning system, advanced traffic
control devices,
Intelligent Transport System. 04
Reference
Books:
1. Motor Vehicle Act
- Govt. of India Publications.
2. Santosh Sharma,
“Productivity in Road Transport”, 2nd Edition,
Association of State
Road Transport
Undertakings, New Delhi.
3. P.G.Patankar,
“Road Passenger Transport in India”, CIRT, Pune.
4. S.K. Shrivastava,
“Economics of Transport”
5. “Transport
Development in India”, S. Chand & Co. Pvt. Ltd., New Delhi.
6. Gupte & Dighe,
“Motor Vehicle Laws in Maharashtra”, Hind Publications.
7. Bus Transport
operation, L. Kitchin
B.E.
(Automobile)
5.
ELECTIVE - II
ENTREPRENEURSHIP
DEVELOPMENT
Teaching
scheme: Examination scheme:
Lectures: 3 Hrs.
/Week Theory Paper: 100 Marks (3 hrs duration)
SECTION
– I
1.
Entrepreneur: Definition, Concept, importance, nature, types, entrepreneurial
culture,
growth,
entrepreneurial traits & motivations. 04
2.
Entrepreneurship: Theory, Aspects, environment for entrepreneurship, The process
of entrepreneurial
development training, Barrier to entrepreneurship, Integrated –
contextual model for
Entrepreneurship. 05
3.
Project identification: concept of Project & classification,
Searching for business idea,
opportunity finding,
Project formulation. Project design & net work analysis. 06
4.
Setting Up of SSI: steps for starting small scale industry, whom to approach for
what,
incentives and
subsidies, Role of state development, finance corporations, noodle
agencies, Role of
consultancy Organization, Lead Bank, various clearances & certificate
required for a
particular industry. 06
SECTION
– II
5.
Project Report: Project Report preparation, feasibility report, marketing
research,
Project appraisal,
factory design and Layout, Interviews with Industrialist, case studied.
06
6.
Industrial Finance: Financial appraisal, Long term loan, short term loan, over drafts,
letter of credit,
working capital management. 04
7.
Costing and Accounting: Direct and Indirect costs, Break-even
analysis, Financial
projections,
statement of cash flow, Balance Sheet, Profit and loss account, accounting
ratios, Income tax,
Sales Tax(VAT),Excise Tax(CEN VAT) 06
8.
Problems to entrepreneurship: SSI – sickness, reasons and
remedies, Revival of sick
unit, Role of BIFR
(rehabilitation schemes) 05
Reference
Books:
1. Dynamics of
Entrepreneurial Development and Management -By Vasant Desai,
Himalaya Publishing
House, Delhi
2. Management of
small scale Industries, -By Vasant Desai; Himalaya Publishing House,
Delhi
3. Small Scale
Industries and Entrepreneurship, -By Vasant Desai, Himalaya Publishing
House, Delhi
4. Entrepreneurship
Development and Management -By Neeta Bopodikar, Himalaya
Publishing House,
Delhi
5. Project Profiles
for S.S.I. Mechanical Products;
B.E.
(Automobile)
5.
ELECTIVE – II
TRACTOR
AND FARM EQUIPMENT
Teaching
scheme: Examination scheme:
Lectures: 3 Hrs.
/Week Theory Paper: 100 Marks (3 hrs duration)
SECTION
– I
1. General
Design of Tractors
Classification of
tractors - Main components of tractor - Safety rules. 04
2. Fundamentals
of Engine Operation
Tractor controls and the
starting of the tractor engines - Basic notions and definition -
Engine cycles –
Operation of multicylinder engines - General engine design - Basic
engine performance
characteristics. 07
3.
Engine Mechanism of Tractor
Cylinder and pistons
- Connecting rods and crankshafts - Engine balancing –
Construction and
operation of the valve mechanism - Valve mechanism components -
Valve mechanism
troubles. 09
SECTION
– II
4. Cooling
System, Lubrication System And Fuel System Of A Tractor
Cooling system -
Classification - Liquid cooling system - Components, Lubricating
system servicing and
troubles - Air cleaner and turbo charger - Fuel tanks and filters –
Fuel pumps. 06
5.
Farm Tractor Transmission System:
Layout, Load
distribution, Transmission & Drive line, Steering, Braking system,
Wheels & Tyres,
Hydraulic system, Auxiliary Systems, Draw bar, PTO Shaft. 07
6.
Farm Equipments-
Working attachments
of tractors - Farm equipment - Classification - Auxiliary
equipment - Trailers
and body tipping mechanism. 09
Reference
Books:
1. E.L.barger,
J.B.Liljedahl,W.M.Carleton, E.G.Mckibben “Tractors & their power
units”
2. Rodichev and
G.Rodicheva, “Tractor and Automobiles ", MIR Publishers, 1987.
3. Kolchin. A., and
V. Demidov "Design of Automotive engines for tractor ", MIR
Publishers, 1972.
B.E.
(Automobile)
5.
ELECTIVE – II MAINTENANCE MANAGEMENT
Teaching
scheme: Examination scheme:
Lectures: 3 Hrs.
/Week Theory Paper: 100 Marks (3 hrs duration)
SECTION
– I
1.
Introduction:
Fundamentals of
Maintenance Engineering, Maintenance engineering its importance in
material & energy
conservation, Inventory control, Productivity, Safety, Pollution control
etc. Safety
Regulations, Pollution problems, Human reliability, Total quality management
(TQM), Total
productivity maintenance (TPM), Environmental issues in maintenance,
ISO 9000. 07
2.
Maintenance Management
Types of maintenance
strategies, Planned and unplanned maintenance, Breakdown,
Preventive &
Predictive maintenance their comparison, Advantage & disadvantages.
Limitations, Computer
aided maintenance, Maintenance scheduling, Spare part
management, Inventory
control, Organization of maintenance department. 07
3.
Tribology in Maintenance
Friction wear and
lubrication, Friction & wear mechanisms, Prevention of wear, Types of
lubrication
mechanisms, Lubrication processes. Lubricants- types, General and special
purpose, Additives,
Testing of lubricants, Degradation of lubricants, Seal & packing.
07
SECTION
– II
4.
Machine Health Monitoring
Condition based
maintenance, Signature analysis, Oil analysis, Vibration, Noise and
thermal signatures,
On line & off line techniques, Instrumentation & equipment used in
machine health
monitoring. Instrumentation in maintenance, Signal processing, Data
acquisition and
analysis, Application of intelligent systems, Data base design. 09
5.
Reliability, Availability & Maintainability (RAM) Analysis
Introduction to RAM
failure mechanism, Failure data analysis, Failure distribution,
Reliability of
repairable and non-repairable systems, Improvement in reliability,
Reliability testing,
Reliability prediction, Utilization factor, System reliability by Monte
Carlo Simulation
Technique. 12
References
Books :
1. Gopal Krishnan and
Banerji, Maintenance & Spare parts Management, PHI
2. Mishra and Pathak,
Maintenance Engineering and Management, PHI
3. S.K. Shrivastava,
Industrial Maintenance Management.
4. CNR Rao, Handbook
of Condition Monitoring, Higgins, Maintenance Engineering
Hand Book.
B.E.
(Automobile)
5.
ELECTIVE-II OPERATION RESEARCH
Teaching
Scheme: Examination Scheme:
Lecturers:
3 Hrs/ Week Theory: 100 Marks (3 hrs duration)
SECTION-I
1.
Introduction:
History and
development of OR, Applications, modeling in OR, OR models and their
applications. 02
2.
Linear Programming Problems:
Formulation of problem,
Graphical solution, Simplex procedure for maximization and
minimization, Duality
concept. 07
3.
Assignment Model:
Mathematical
statement, Methods to solve balanced and unbalanced assignment
Problems,
Maximization problems, Assignment with restrictions, Traveling salesman
problem. 06
4.
Replacement & Maintenance analysis
Introduction, types
of maintenance, types of replacement problem, determination of
economic life of an
asset 06
SECTION
II
5.
Transportation Model:
Mathematical
formulation, methods to obtain initial basic feasible solution (IBFS),
NWCR and VAM,
conditions for testing optimality, MODI method for testing
optimality solution
of balanced and unbalanced problems, Degeneracy and its
resolution. 06
6.
Decision Theory:
Introduction, Pay off
table, Opportunity loss or regret table, Decisions under
uncertainty, Laplace
Criterion, Maximin or minmax principle, maximax or minimax
principle, Hurcuilicz
principle, Decisions under risk–maximum likelihood criteria,
Expectation
principle, Expected opportunity loss or expected regret decision trees. 05
7.
Queuing Model:
Introduction,
Kendall’s notation, Classification of queuing models, Sequencing of n
jobs and 2 & 3
machines, 2 jobs and m machines. 04
8.
Inventory control
Introduction, models
of inventory, operation of inventory system, Quantity discount,
fixed order quantity
system, periodic quantity system EOQ model. 06
REFERENCE
BOOKS:
1. Operations
Research – J.K. Sharma, McMillan India Publi. New Delhi
2. Operations
Research – Hiza & Gupta, S.Chand & Co. New Delhi
3. Introduction to
Operation Research – Hamdy A. Taha, Prentice Hall India Publi.
4. Production and
Operation Management -Tripathy Scitech Publication
5. Engineering
Management Chithambaranathan Scitech Publication
6. Optimisation in
Engineering –Biswal by Scitech Publication
7. Operations
Research Manohar Mahajan Dhanapat Rai And Sons
8. Engineering
Optimisation Methods And Application ARavindran
9. K.M. Ragdell G.V.
Rklaitis Willey India Ltd
B.E.
(Automobile)
6.
PROJECT
Teaching
scheme: Examination scheme:
Practical: 5 hrs/
week Term work: 75 marks
Oral : 75 Marks
Term
Work:
The project work
submitted by the student started at B.E. Part – I shall be according to
following guidelines
–
Format of project
report –
The project report
shall be typed with 1.5 line space on A4 size bond paper. The total
number of pages shall
not be more than 150 and not less than 60 including figures, graphs,
annexures etc. as per
requirement. The report shall be written in the following format -
1. Title sheet
2. Certificate
3. Acknowledgement
4. List of figures /
graphs / tables/ photographs
5. Abbreviations
6. Abstract /
Synopsis
7. Literature survey
8. Contents
9. Text with usual
scheme of chapters
10. Discussion of the
results and Conclusion
11. Bibliography (The
source of illustrative matter be acknowledged clearly at
appropriate place)
The student has to
present the project work in front of the faculty members of the
department and his
classmates. The faculty members, based on the quality of the work &
preparation and
understanding of the candidate, shall do an internal assessment of the
project for his term
work.
EQUIVALENCE
FOR B.E.(Automobile. Engg.)
Sr.No. Subjects as
per Pre- revised
Syllabus
Subjects
as per revised Syllabus
B.E.
Auto Semester – I
1 Finite Element
Method Finite Element Analysis (BE Semester – VII)
2 Automobile Body
Engineering Vehicle Body Engineering (TE Semester – VI)
3 Automobile
Maintenance Maintenance Management Elective – II
(BE Semester VIII)
4 Automobile
Electrical & Electronics Automotive Electronics (BE Semester – VIII)
5 Elective - I
Two & Three
Wheelers Automobile Transmission (TE Semester – V)
Alternative Fuels
& Energy Systems
for Automobile
Alternative Fuels
& Emission (BE Semester – VII)
Entrepreneurship
Development Entrepreneurship Development (BE Semester – VII)
B.E.
Auto Semester – II
1 Automobile Dynamics
Vehicle Dynamics (BE Semester – VII)
2 Vehicle Performance
Vehicle Performance (BE Semester – VIII)
3 Transport
Management Transport Management Elective – II
(BE Semester – VIII)
4 Automobile Emission
& Control Alternative Fuels & Emission (BE Semester – VII)
5 Elective - II
Special Purpose
Vehicle Tractor & Farm Equipment Elective – II
(BE Semester – VII)
