## Sunday, 20 May 2012

## Shivaji University, Kolhapur T.E. (MECHANICAL ENGINEERING)(REVISED) Sem.-V WITH EFFECT FROM THE ACADEMIC YEAR JUNE- 2009

**NOTE**

**Theory Paper Duration UNLESS Specified, always it will be 03 (THREE) Hours Duration**

**T.E. (MECHANICAL)**Sem.-V

**1. THEORY OF MACHINES – II**

**Teaching Scheme : Examination Scheme :**

Lecturers: 3 Hrs/ Week Theory:
100 Marks (3 hrs duration)

Practicals: 2 Hrs/ Alternate Week
Term work: 25 Marks

Oral : 25 Marks

**SECTION – I**

**1. Toothed Gearing: (05)**

Geometry of motion, Gear geometry,
Types of gear profile- involute & cycloidal, Theory

of Spur, Helical & Spiral
gears, Interference in involute tooth gears and methods for its

prevention, Path of contact,
Contact ratio ,Efficiency and center distance of spiral gears.

**2. Gear Trains: (05)**

Types of Gear trains- Simple,
Compound, Reverted, Epicyclic gear train, Tabular method

for finding the speeds of
elements in epicyclic gear train, Differential gear box. Equivalent mass and
Moment of Inertia applied to gear trains.

**3. Gyroscope: (04)**

Gyroscopic couple, Spinning and
Precessional motion, Gyroscopic couple and its effect on – i)Aero plane ii)
Ship iii) Four-Wheeler iv) Two –Wheeler.

**4. Balancing: (06)**

Static and Dynamic balancing of
rotary and reciprocating masses. Primary and Secondary

forces and couples. Direct and
Reverse cranks. Balancing of Single cylinder, Multi cylinder-Inline and
V-Engines for four wheeler.

**SECTION – II**

**5. Fundamentals of Vibrations: (03)**

Basic concepts and definitions,
vibration measuring parameters- Displacement, Velocity

and acceleration, Free and forced
vibrations, Equivalent Springs. Types of damping.

**6. Single degree of freedom systems: (06)**

Free vibrations with and without
damping (Rectilinear, Torsional & Transverse), degree

of damping. Logarithmic
decrement, equivalent viscous damping, Coulomb damping.

7.

**Forced vibrations**with viscous damping, magnification factor, frequency**(06)**
response curves, vibration
isolation and transmissibility, forced vibrations due to

support excitation.

**8. Critical speeds of shafts: (05)**

Critical speed of shaft with and
without damping, secondary critical speed, natural frequency of shafts with
different type of end conditions.

**TERM WORK**

1. Experiment on Gyroscope.

2. Generation of involute profile
using rack cutter method.

3. Problems on Epicyclic gear
train using tabular method.

4. Balancing of rotary masses
(Static and Dynamic)

5. a) Experiment on Longitudinal
vibrations of helical springs.

b) Determination of logarithmic
decrement (Free Damped Vibrations) .

6. Forced vibration
characteristics (Undamped and Damped vibrations)

7. Experiment on Whirling of
shaft

8. Industrial visit based on
above syllabus.

**REFERENCE BOOKS**

1. Theory of Machines by Rattan
S.S. (Tata McGraw Hill)

2. Theory of Machines &
Mechanisms by Shigley (Tata McGraw Hill)

3. Mechanical Vibrations by
Grover G.K., Nemchand Publi.

4. Mechanism and Machine Theory
by Rao, Dukkipati, New Age International.

5. Theory of Machines by Dr.
V.P.Singh, Dhanpat Rai Publications.

6. Theory of Machines by
Ballaney, Khanna Publications.

7. Theory of Machines by
Jagdishlal, Metropolitan Publi.

8. Theory of Machines by
R.K.Bansal (Laxmi Publications)

9. Mechanical Vibrations by
S.S.Rao, Pearson Education Publi.

10. Theory of vibrations with
applications by W.T. Thomson (CBS Publications)

11. Mechanical vibrations by Tse,
morse and Hinkle (PHI Publications)

12. Mechanical Vibrations by V.P.
Singh, Dhanpat Rai Publications.

13. Solved vibrations in
Mechanical Vibrations, Schaums Series

14. Mechanisms and Dynamics of
machines by J.Srinivas (SciTech Publications)

15. Kinematics, Dynamics and
Design of Machinery by Walidron, Wiley India Publi.

16. Theory of Vibration with
applications by W.T.Thomson

M.D.Dahleh.C.Padmanabhan Pearson
Education

17 Kinematics, Dynamics of
Machinery by Wilson, sadler Pearson Education

**T.E. (MECH.)**Sem.-V

**2. HEAT AND MASS TRANSFER**

**Teaching Scheme : Exam Scheme :**

Lectures : 3 Hrs. /Week Theory
Paper : 100 Marks

Practical : 2 Hrs./Week Pract.
& Oral Exam.: 25 Marks

Term Work : 25 Marks

**SECTION – I**

**Unit 1 : Modes of Heat Transfer (02)**

Modes of heat transfer. Basic
laws of heat transfer, Introduction to combined modes of heat

transfer, Thermal conductivity
and its variation with temperature for various Engg. materials

(Description only). Nano fluids.

**Unit 2 :**

**Chapter 2.1 – Steady State Heat Conduction (06)**

Derivation of Generalized Heat
Conduction equation in Cartesian co-ordinate, its reduction to

Fourier, Laplace and Poisson;s
equations. Generalized Heat conduction equation in cylindrical

and spherical coordinates (no
derivation) and its reduction to one dimension (1D), Heat

conduction through plane wall,
cylinder, sphere; composites, critical radius of insulation for

cylinder and sphere. One
dimensional steady state heat conduction with uniform heat generation

for wall & cylinder).

**Chapter 2.2 – Extended Surfaces (03)**

Types and applications of fins,
Heat transfer through rectangular and circular fins. Fin

effectiveness and efficiency,
error estimation in temperature measurement in thermo well.

Applications of microfins.

**Chapter 2.3 – Unsteady State Heat Conduction (02)**

Systems with negligible internal
resistance, Biot and Fourier number and their significance,

Lumped Heat capacity Analysis.
Use of Hiesler and Grober Charts. (No mathematical

Treatment).

**Unit 3 : Radiation (08)**

Nature of thermal radiation,
definitions of absorbitivity, reflectivity, transmissivity,

monochromatic emissive power.
Total emissive power and emmissivity, Concept of black body & gray body,
Kirchoff’s law, Wein’s law and Planck’s law. Deduction of Stefan Boltzman equation.
Lambert cosine rule, Intensity of radiation. Energy exchange by radiation
between two black surfaces with non-absorbing medium in between and in absence
of reradiating surfaces. Geometric shape factor. Energy exchange by radiation
between two gray surfaces without absorbing medium and absence of reradiation
and Radiosity. Radiation network method, network for two surfaces which see
each other and nothing else. 6

**Unit 4 : Convection (01)**

Concept of Hydrodynamic and
thermal boundary layer, local and average convective coefficient for laminar
and turbulent for flat plate and pipe.

**Chapter 4.1 – Forced Convection (04)**

Dimensional analysis, Physical
significance of dimensionless numbers, Reynolds analogy for

laminar flow, Numerical
correlations to solve various problems, Flow over Tube bundles.

**Chapter 4.2 – Natural Convection (04)**

Dimensional analysis, Physical
significance of dimensionless numbers, Numerical correlations to solve natural
convection problems, Combined free and forced convection problems.

**Unit 5 : Boiling and condensation (02)**

Pool boiling curves, Forced
boiling, Techniques for enhancement of boiling, Nusselt’s theory of condensation,
Condensation number, Filmwise and dropwise condensation.

**Unit 6 : Heat Exchangers (06)**

Classification & Types of
Heat exchangers, Fouling factor, Overall heat transfer coefficient,

Analysis by LMTD and NTU method
for parallel and counter flow, Design consideration for

Heat exchangers. Heat pipe.

**Unit : 7 : Mass Transfer (02)**

Introduction, Modes of mass
transfer, Analogy between heat and mass transfer, Mass

diffusion (Mass basis, Mole
basis), Fick’s law of diffusion, Significance of various dimensions numbers.

**LIST OF EXPERIMENTS**

• Experiment must
be set simultaneously and the no. of students in each group working on a

setup shall not exceed 05
students.

• Any 10
Experiments based on following list plus two computer application assignments .

1. Determination of thermal
conductivity of insulating powder.

2. Determination of thermal
conductivity of Composite wall or lagged pipe.

3. Determination of thermal conductivity
of Metals at different temperatures

4. Determination of Heat Transfer
Coefficient for natural convection.

5. Determination of Heat Transfer
Coefficient for forced convection.

6. Determination of Emissivity.

7. Determination of Stefan
Boltzamann Constant.

8. Boiling Heat Transfer.

9. Condensation Heat Transfer.

10. Trail on Heat Exchangers.

11. Heat Pipe
Demonstration/Trial.

12. Determination of mass
transfer coefficient in Solid.

13. Determination of diffusivity
of volatile liquid.

12. Two computer programs
assignments.

**Instructions for Practical Exam :**

1. Four to Five experiments shall
be selected for Practical Examination.

2. The Number of Students for
each practical set up would not be more than 04 Students.

3. Oral will be based on the
Practical performed in the examination and the experiments

included in the Journal.

**REFERENCE BOOKS :**

1. Heat Transfer by J.P. Holman ,
McGraw Hill Book Company, New York.

2. Fundamentals of Heat and Mass
Transfer by R.C. Sachdev, Willey Eastern Ltd.,

3. Heat Transfer – A Practical
approach by – Ynus -A – Cengel ( Tata McGraw Hill)

4. A Text Book on Heat Transfer
by Dr. S. P. Sukhatme, Orient Longman Publi. Hyderabad

5. Heat Transfer by Chapman A.J.
McGraw Hill Book Company, New York.

6. Heat and Mass Transfer, S.C.
Arrora and S. Dokoundwar, Dhanpat Rai and Sons, Delhi.

7. Fundamentals of Heat and Mass
Transfer by C.P. Kothandaraman

8. Heat and Mass Transfer by R.K.
Rajput, S. Chand & Company Ltd., New Delhi. 110055

9. Heat and Mass Transfer by Dr.
D. S. Kumar S.K. Kataria & Sons, Delhi.

10. Heat Transfer by P.K. Nag,
Tata McGraw hill Publishing Company Ltd., New Delhi.

11. Fundamentals of Heat &
Mass Transfer (Fifth Edi.), Frank P. Incropera, David P. Dewitt,

Wisley India.

12. Heat & Mass Transfer, G.
Kamraj, P.Raveendran SciTech Publi.

14 Heat Transfer V C RAO
University press

15 Heat Transfer Dr. S. N.
Saphali Techmach publication Pune

**T.E. (MECHANICAL)**Sem.-V

**3. MACHINE DESIGN – I**

**Teaching Scheme : Examination Scheme :**

Lecturers: 3 Hrs/ Week Theory:
100 Marks

Practicals: 2 Hrs/ Alternate Week
Term work: 25 Marks

**SECTION - I**

**1.**Concept of Machine design, Types of loads, Factor of safety- its selection & significance,

Theories of elastic failure &
their applications, General design procedure, Review & selection of various
engineering materials properties & I.S. coding of various materials,
Factors governing selection of Engineering materials.

**(05)****2**. Design of machine elements against static loading, knuckle joint, Turn buckle, Levers

etc.

**(04)****3.**

**Design of welded & bolted joints subjected to transverse and eccentric loads.**Bolted

joint subjected following
conditions – i) Bolted joints in shear ii) Bolted joints subjected to load perpendicular
to the axis of bolt iii) Bolted joints subjected to eccentric load on circular
base.

**(04)****4.**Design of solid & hollow shafts, transmission & line shafts, splined shafts, Types of

Couplings, Design of Muff, Rigid
flange & Flexible bushed pin type flanged coupling,

Design of keys & splines.

**(07)****SECTION – II**

**5. Design of Springs : (05)**

Various types of springs and
their applications, Design of Helical, Compression & Tension

springs subjected to static
loading. Stresses induced in helical springs.

**6. Design of Power Screw : (06)**

Forms of threads, Design of power
screw & nuts, Types of induced stresses efficiency of

power screw, self locking and
overhauling properties, Introduction to recirculating bal screw.

**7. Design of flywheel & pulley : (05)**

Fundamental equation of motion,
Torque analysis, Stresses in flywheel rim & spokes. Design of solid &
rimmed flywheels. Design of pulley – Flat & V belt pulley.

**8. Selection of flat belt, V belt and rope drives as per the standard**

**(04)**

manufacturer’s catalogue.
Introduction to timing belts.

**TERM WORK**

**Part A : Assignment based on the following.**

a) Selection of materials for
various engineering applications showing their IS codes,

composition and properties

b) Two problems on design of
helical Springs subjected to static load.

c) One problem each on bolted and
welded joints subjected to eccentric loading.

**Part B : Design , Drawing of the following. (Any Two)**

1. Knuckle joint or turn buckle.

2. Rigid or flexible flange
coupling.

3. Application of power screw.

**NOTE:**

1) A detail report of design
procedure calculation and sketches should be submitted

alongwith A 2 size drawing Sheet
containing details & assembly.

2) All the assignments should be
solved by using standard design procedure using design

data book such as PSG design Data
book.

**REFERENCE BOOKS :**

1) Design of Machine Elements by
V.B.Bhandari., Tata McGraw Hill Publi.

2) Machine Design by R.K.Jain,
Khanna Publi.

3) Machine Design by Pandya Shah,
Charotar Publi.

4) Machine Design Hall,Holowenko
Laughlin Tata McGraw Hill Publi. Schaums Outline

5) Design of Machine Element by
J.F. Shigley, McGraw Hill Publi.

6) Design of Machine Element by
M.F.Spotts, Pearson Education Publication

7) PSG Design data Book

8) Design of Machine Elements by
P. Kannaiah, Scitech Publication.

9) Mechanical Analysis &
Design by H.Burr & Cheatam, Prentice Hall Publi.

10) Design of Transmission
Systems by P. Kannaiah, Scitech Publication

11) Machine Design – 2nd Ed. by P.
Kannaiah, Scitech Publication.

12) Fundamentals of Machine
Component Design by J Marshek Willey Eastern Ltd

13) Machine Design An Integrated
Approach By R.L Norton, Pearson Education Publication

14) Machine Design A Basic
Approach By Dr, s.s.wadhwa S s Jolly Dhanapat Rai & Sons

**T.E. (MECHANICAL)**Sem.-V

**4. METROLOGY & QUALITY CONTROL**

**Teaching Scheme : Examination Scheme :**

Lecturers: 3 Hrs/ Week Theory:
100 Marks (3 hrs duration)

Practicals: 2 Hrs/ Alternate Week
Term work: 25 Marks

Oral : 25 Marks

**SECTION – I**

**1) Measurements :**International standards of length-Line and end measurement, Need

of measurement, possible errors
in measurement, slip gauges.

**(03)****2) Tolerances and gauging :**Unilateral and bilateral tolerances, Limits, Fits, Types of

Fits, IS specifications of
limits. Importance of limits, System in mass production,

limit gauges used for plain and
taper works.

**(04)****3) Magnification :**Principles and characteristics of measuring instruments, Mechanical,

Optical, electrical, Pneumatic
method of magnification, different types of Verniers,

Micrometers, Dial gauges,
Mechanical and pneumatic, Types of comparators. Use of

comparators in inspection.

**(04)****4) Measurement of angles, tapers and radius :**Bevel Protractor, Spirit level,

Clinometers, angle Decker,
standard balls and rollers for angle measurement, angle

slip gauges, radius measurement
of circular portion, measurement of concave and

convex surface radius.

**(04)****5) Interferometry :**Principle of Interferometry and application in checking of flatness,

angle and height.

**(03)****6) Straightness and Flatness :**Straight edge, use of level beam comparator, autocollimator

testing of flatness of surface
plate(Theoretical treatment only)

**(02)****SECTION – II**

**7) Surface finish :**Types of textures obtained during machine operation, range of

C.L.A. value in different
operations in numerical assessment of surface finish (B.I.S.

Specifications of C.L.A.
value)-sample length of different machining operations.

Direction of lay, texture,symbols
, instruments used in surface finish assessment.

**(03)**

**8) Measurement of External Threads :**Different errors in screw threads, measurement

of forms of thread with profile
projector, pitch measurement, measurement of

thread diameter with standard
wire, screw thread micrometer.

**(04)****9) Measurement of Spur Gears :**Run out checking, Pitch measurement, profile

checking, backlash checking,
tooth thickness measurement, alignment checking,

errors in gears, checking of
composite errors.

**(04)****10) Quality control:**Concept of Quality and quality control, elements of quality & its

growth, purpose, setup, policy
& objective, factors controlling & quality of design

and conformance, balance between
cost and quality and value of quality. Specification

of quality ,planning through trial
lots and for essential information.

**(03)****11) Statistical Quality Control :**Importance of statistical method in quality control,

measuring of statistical control
variables and attributes. Measurement/inspection,

different types of control
charts(X Bars, R, P. charts) and their constructions and their

application.

**(03)****12) Acceptance Sampling :**Sampling inspection & percentage inspection, basic concept

of sampling inspection, operating
characteristic curves, conflicting interests of

consumer and producer, producer
and consumers risks, AWQL, LTPD, ADGL, single

and double sampling plans.

**(03)****TERM WORK**

**Any Six experiments based on below referred areas**

1) Study and use of linear
measuring Instruments

2) Study and Use of comparators

3) Study & Use of Angle Measuring
instruments

4) Screw Thread measurement

5) Gear measurements &
inspection.

6) Use of Optical profile
projector

7) Study & Use of Control
charts

8) Operating characteristics
curves

**REFERENCE BOOKS**

1) Engg. Metrology- I.C. GUPTA,
Dhanpat Rai Publications.

2) Practical Engg. Metrology-
Sharp K.W.B. Pitman, London

3) Statistical quality
control-A.L. Grant, McGraw Hill International, New York.

4) Engg. Metrology-R.K.Jain,
Khanna Publisher

5) Metrology-Taher

6) Statistical Quality
control-R.C. Gupta

7) I.S. 919/1963

8) I.S. 2709/1964

9) Engg. Metrology-Hume K.G.,MC
Donald, Technical & Scientific ,London

10) Quality Control and
Industrial Statistics – Duncon A.J., D.B. Taraporevela & Co.

Bombay.

11) Statistical quality Control –
MahajanM., Dhanpat Rai & Sons, Delhi.

12) Engineering Metrlogy-2nd Ed. By P.
Narayana, Scitech Publication

13) Metal working & Metrology
By P. Narayana et.al Scitech Publication

14) Quality control 7 ed D.H.
Besterfield Pearson education

**T.E. (MECHANICAL)**Sem.-V

**5. MANUFACTURING ENGINEERING**

**Teaching Scheme : Examination Scheme :**

Lecturers: 3 Hrs/ Week Theory:
100 Marks (4 Hrs.duration)

Practicals: 2 Hrs/ Alternate Week
Term work: 25 Marks

**SECTION – I**

1) Theory Of Metal Cutting- Wedge
action, Concept of speed, Feed and depth of cut,

orthogonal and oblique cutting.
Mechanics of metal cutting-Chip formation, Types of

chips, cutting ratio, shear plane
and shear angle, velocity relationships, force

measurement by tool dynamometers,
cutting tool materials and their properties,

Advanced cutting tools.

Machinability of Metals- Factors
affecting, improvement and machinability index.

Tool life - Types of wear,
relationship with cutting parameters, Taylor’s equation,

improvement measures. Surface
finish- Factors affecting, effect of cutting parameters,

improvements. Heat generation in
machining, its effect on cutting force, tool life and

surface finish, types and
selection criteria of cutting fluids.

**(12)**
2) Tool geometry-Parts, angles
and types of single point cutting tools, tool geometry of

single point cutting tool, tool
geometry of multipoint cutting tools.-drills, milling

cutters, reamers.

**(02)**
3) Form tools and Automat –Types
(Flat, circular, Dovetail) Correction of form tools

with and without rake angles,
tool layout of single spindle, automat, process sheet,

cam profile, tool layout,
calculation of production rate.

**(06)****SECTION – II**

4) Jigs and Fixtures-
Applications ,basic elements, principles and types of locating,

clamping and indexing elements,
auxiliary elements like tenon, setting lock etc. Type

of Jigs and Fixtures-Design
consideration of Jigs and fixtures with respect to different

operations.

**(10)**
5) Press tools – Dies, punches,
types of presses , clearances, types of dies, strip layout,

calculation of press capacity,
center of pressure ,Design consideration for die

elements.

**(06)**
6) Economic aspect of
tooling-Elements of costs, method of costing and cost estimation,

depreciation, economic of tooling
–Tool selection and tool replacement with respect

to small tools.

**(04)****TERM WORK**

Any three sheets

1) Design and drawing of any one
jig.

2) Design and drawing of any one
fixture.

3) Tool layout, process sheet and
cam design for single spindle automat.

4) Design and drawing of one
die-set.

5) Industrial visit to study jig
& fixtures, sheet metal.

**REFERENCE BOOKS**

1) Production Technology-HMT –Tata
McGraw-Hill Publishing Ltd.

2) Metal cutting theory &
Tool design- Mr. Arshinnov MIR Publication.

3) Fundamentals of Tool Design
design-ASTME Publication.

4) Tool Design-Donaldson –THM
Publication

5) Text Book of Production Engg.-
P.C. Sharma- S. Chand Publication

6) Machine tool Engg.-G.R.
Nagarpal- Khanna Publication

7) Thoery of Metal Cutting-Sen
Bhattacharya

8) Production Engg. Design (Tool
Design)-S. Chandar & K. Surendra Satya Prakashan-Delhi

9) Production Tooling
Equipment-S.A.J.Parsan

10) Jigs & Fixtures- Kempster
,ELBS.

11)Metal cutting and Machine
Tools By Thirupati Reddy, Scitech Publication

12) Production Technology By
Thirupati Reddy, Scitech Publication.

13) Principals of Metal cutting
C.Kuppuswamy Sangam books

**T.E. (MECHANICAL)**Sem.-V

**6. CONTROL ENGINEERING**

**Teaching Scheme : Examination Scheme :**

Lecturers: 3 Hrs/ Week Theory:
100 Marks

Practicals: 2 Hrs/ Week Term
work: 25 Marks

**SECTION – I**

1. Introduction to Automatic
Control: Generalized Control System Types, Open Loop

and Closed Loop, Linear and
Non-Linear, Time Variant and Time invariant Systems with

examples. Advantages of Automatic
Control Systems

**(3)**
2. Mathematical Model of Control
System: Mechanical Translational Systems,

Rotational System, Grounded Chair
Representation, Electrical Elements, Analogous

Systems, Force – Voltage Analog,
Force – Current Analog, Mathematical Model of Liquid

Level System, Hydraulic/Pneumatic
System, Thermal System, Gear Train

**(6)**
3. Block Diagram Algebra and
Control Components: Rules for Reduction of Block

Diagram, Control System
Components – Tachometer, D.C. Servomotor , Hydraulic

Servomotor, Stepper Motor, Jet –
Pipe Amplifier, Pneumatic Amplifier.

**(6)**
4. Transient Response : General
Form of Transfer Function, Concept of Poles and

Zeros, Distinct, Repeated and
Complex Zeros. Response of systems (First and Second Order)

to Various Inputs (Impulse, Step,
Ramp & Sinusoidal). Damping Ratio and Natural

Frequency. Transient Response
Specification.

**(5)****SECTION – II**

5. Stability and Root Locus
Technique: Routh’s Stability Criteria, Significance of Root

Locus, Construction of Root Loci,
General Procedure, Effect of Poles and Zeros on the

System Stability.

**(7)**
6. State Space Analysis: System
Representation , Direct, Parallel, Series and General

Programming, Conversion of State
Space Model to Transfer Function.

**(5)**
7. Frequency Response Analysis:
Frequency Response Log Magnitude Plots and Phase

angle Plots, Gain Margin , Phase
Margin, Evaluation of Gain ‘K’ , Polar Plots.

**(6)**
8. System Compensation: Types of
Compensators, Lead, Lag, Lead-Lag Compensators.

**(2)****TERM WORK**

1. Study of On-Off Controller for
Flow/ Temperature.

2. Study of Control Modes like P,
PD, PI, PID for Pressure / Temperature / Flow.

15

3. Design of Automatic System for
Temp./ Speed with : a)Plant Layout b) Block

Diagram c) Controller d)Steady
State Analysis

4. Assignment on Root Locus

5. Assignment on State Space
Analysis

6. Assignment on Bode Plots and
Polar Plots

7. Use of Software ‘MATLAB’ on
Topics 2,3,4,5,6 & 7.

**REFERENCE BOOKS :**

1. Control System Engineering : R
Anandnatarajan, P. Ramesh Babu, SciTech Publi.

2. Control Systems: A. Anand
Kumar, Prentice Hall Publi.

3. Automatic Control Engineering
: F.H. Raven (5th
ed.),
Tata McGraw Hill Publi.

4. Modern Control Systems: K
Ogata, 3rd
Ed,
Prentice Hall Publi.

5. Automatic Control Systems:
B.C. Kuo, 7th
Ed,
Willey India Ltd./ Prentice Hall Publi.

6. Automatic Control Engineering:
D. Roy and Choudhari, Orient Longman Publi.

Calcutta

7. Modern Control Engineering
K.Ogata Pearson Education

**T.E. (MECHANICAL)**Sem.-V

**7. WORKSHOP PRACTICE – V**

**Teaching Scheme :**

Practicals: 2 Hrs/ Week

**1.**Composite Job consisting of various operations like turning, milling, threading,

shaping etc. using machines in
the workshop should be completed during T.E. Part-I

and II.

The work done during T.E.
(Mechanical) Part-I should be assessed as term work for

Workshop Practice-VI.

**T.E. (MECHANICAL)**Sem.-V

**8. CAD LABORATORY (Proposed)**

**Teaching Scheme : Examination Scheme :**

Practical: 2 Hrs/ Week Term work:
25 Marks

**No. Content Assignments**

1. Introduction to CAD/CAM.

**01**
2. Generation of Solid models of
any four components (Preferably

**03**
industrial drawing with G; D and
T annotations) using any

Appropriate high end CAD software

3. Generation of surface models
of any three components (preferably

**02**
industrial drawings with G, D and
T annotations) using any

appropriate high end CAD software

4. Building two composite
assemblies of components (consisting

**02**
at least five components) along
with all relevant details using any

appropriate high end CAD software

5. Analysis of multi-body
dynamics, mechanism analysis using high

**01**
end softwares like IDEAS, UG NX4
or equivalent.

6 Application of C/C++
programming to develop and

execute for Design problems

**03****Note: 1)**Any Ten assignments are to be completed by each student.

**2)**The print outs of above models should taken on A3 size paper/sheet only.

**3)**All above models should be converted into 2-D.

**4)**Topic No. 5 as introduction and demonstration only.

**REFERENCE BOOKS**

1. CAD/CAM by M.P.Grover. and
E.W.Zimmer, Prentice Hall of India Pvt. Ltd.,

2. CATIA V6R16 for Engineers and
Designers, Prof.Shyam Tickoo and Deepak Maini,

DreamTech Press.

3. CAD/CAM/CIM, Radhakrishnan,
Subramanyam, Raju (2nd
Ed.),
New Age

International Publishers.

4. Respective Software manuals.

5. CAD/CAM/CAE Chougule N.K
SCITECH PUBLICATION

**T.E. (MECHANICAL)**Sem.-VI

**1. MACHINE DESIGN – II**

**Teaching Scheme : Examination Scheme :**

Lecturers: 3 Hrs/ Week Theory:
100 Marks

Practicals: 2 Hrs/ Week Term
work: 25 Marks

Oral Exam : 25 Marks

**SECTION – I**

**1. Design for fluctuating loads: (06)**

Stress concentration - causes
& remedies, fluctuating stresses, S-N. diagram under fatigue

load, endurance limit, notch
sensitivity, endurance strength- modifying factors, design for

finite and infinite life under
reversed stresses, cumulative damage in fatigue failure,

Soderberg and Goodman diagrams,
modified Goodman diagram, fatigue design for

components under combined
stresses such as shafts, and springs.

**2. Interaction of materials, processing and design : (03)**

General principles of designing
for manufacture, such as use, manufacture & design

functions. Design for casting,
forging and machining, design for assembly and designing

with plastics.

**3. Design of bearings :**

**i) Introduction to Tribological consideration in design : (02)**

Friction, Wear, Lubrication.

**ii) Rolling Contact Bearing : (04)**

Types, static and dynamic load
capacities, Stribeck’s equation. equivalent bearing load, loadlife

relationship, bearing life, load
factor, Selection of bearing from manufactures catalogue.

Ball and Roller bearing, Design
for variable load and speed, Bearings with probability of

survival other than 90 % .
Lubrication and mountings, dismounting and preloading of

bearings, Oil seal and packing.

**iii) Sliding contact bearing : (02)**

Bearing material and their
properties : Sintered bearing materials, bearing types and their

construction details.

**iv) Hydro-dynamic lubrication : (03)**

Basic theory, thick and thin film
lubrication, Reynolds’s equation, Sommerfield Number,

Design consideration in
hydrodynamic bearings, Raimondi and Boyd method relating

bearing variables, Heat balance
in journal bearings, Temperature rise, Introduction to hydro

static bearings.

**SECTION – II**

**4.a) Introduction to Gears : (06)**

Design considerations of gears,
material selection, types of gear failure. Introduction to

noncircular gears, and

**b) Spur Gear:**Gear tooth loads, No. of teeth, face width, strength of gear teeth, static beam

strength ( Lewis equation .)
Barth equation, dynamic tooth load ( spott’s equation ) wear

strength (Bucking ham’s
equation), Estimation of module based on beam strength and wear

strength. Gear design for maximum
power, Methods of gear lubrication. Construction of

gears such as hub, web, arm, rim
type etc. Design construction of gear box .

**5. Helical Gears: (04)**

Formative number of teeth in
helical gears, force analysis, beam & wear strength of helical

gears, effective load &
design of helical gear, Herringbone gears.

**6. Bevel Gear : (05)**

Straight tooth bevel gear
terminology and geometrical relations. Guideline for selection of

dimensions and minimum number of
teeth, Force analysis, Mounting of bevel gear and

bearing reactions, Beam and wear
strength, Dynamic tooth load, Design of straight tooth

bevel gears based on beam and
wear strength, Introduction to design of spiral bevel and

hypoid gears.

**7. Worm Gears : (05)**

Terminology and geometrical
relations. Standard dimensions and recommendation of worm

gearing, Force analysis,
Friction, Efficiency of worm gear drive, Design of worm drive as per

IS 7443-1974 based on beam
strength and wear strength rating, Thermal consideration in

worm drive, Worm and worm wheel
material.

**TERM WORK**

**A) Total two design project**

A detail design report and A 2
Size sheet containing working drawing of details and

assembly of project based on any
relevant mechanical system consisting of

i) Spur gear/ Helical gear..

ii) Bevel gear / Worm and worm
wheel.

**B) Assignments based on**

i) Four problems on fluctuating
loads.

ii) Study of Ball bearing
mountings and its selection preloading of bearings.

iii) Four problems on design of
gear drives including all types gears

iv) Industrial visit based on
above syllabus..

**REFERENCE BOOKS**

1) Machine Design Integrated
approach by Robert L. Norton.

2) Design of Machine Elements by
V.B.Bhandari.(New Edition Tata Mcgrahill)

3) PSG Design data Book

4) Machine Design by R.K.Jain.

5) Bearing Manufacturers
Catalogue.

6) Machine Design by Pandya Shah.

7) Design of Machine Element by
M.F.Spotts.

8) Mechanical Analysis &
Design by H.Burr & Cheata

9) Design of Machine Elements by
J.E. Shigely

10) Introduction to tribology by
Mazumdar B.C.

11) Fundamentals machine
component design by Robert C. Javinall / Kurt M.Marshek,

Willey India Edition.

12) Design if M/c
Elements.Kannaiah SciTech Publi.

13 ) Machine Design Kannaiah
SciTech Publi

14) Machine Design A Basic
Approach By Dr, s.s.wadhwa

S s Jolly Dhanapat Rai & Sons

15) Machine Design Hall,Holowenko
Laughlin Tata McGraw Hill Publi.

Schaums Outline

**T.E. (MECHANICAL)**Sem.-VI

**2. RENEWABLE ENERGY ENGINEERING**

**Teaching Scheme : Examination Scheme :**

Lecturers: 3 Hrs/ Week Theory:
100 Marks

Practicals: 2 Hr./ Alternate Week
Term work: 25 Marks

**SECTION – I**

**1. Introduction : (04)**

Fossil fuel based systems, Impact
of fossil fuel based systems, World scenario of Energy

Resources, Indian Scenario of
Energy Resources now and Renewable energy – sources and

features, Distributed and
dispersed energy system.

**2. Solar Thermal System : (06)**

Solar potential, Solar radiation
spectrum, Solar radiation geometry, Solar radiation data,

Radiation measurement,
Technologies of thermal energy collection, Types of Solar

Collectors, Collection
efficiency, Testing of Solar collectors – IS code, Applications of Solar

Energy, Solar Pond, Solar Energy
storage & types.

**3. Solar Photovoltaic systems : (06)**

Operating Principle, Photovoltaic
cell concepts, Photo-cell materials, Cell module array,

Series and parallel connections,
Maximum power point tracking, Applications.

**4. Fuel Cells : (04)**

Introduction, Principle and operation
of fuel cells, classification and types of fuel. Fuel for

fuel cells, performance
characteristics of fuel cells, application of fuel cells.

**SECTION – II**

**5. Wind Energy : (04)**

Wind parameters and wind data,
Power from wind, Site selection, Wind energy conversion

systems and their classification,
Construction and working of typical wind mill,

characteristics of wind
generators, Design considerations for wind mills, Operation and

maintenance of wind mills,
present status.

**6. Biomass : (04)**

Introduction, Energy plantation,
Combustion and fermentation, Anaerobic digester, Biomass

gasification, Pyrolysis, various
applications of Biomass energy, Bio-fuel – Relevance, types,

and applications,

**7. Ocean energy – Tidal energy : (03)**

Introduction to OTEC, open and
closed cycle OTEC systems, prospects in India.

**8. Geothermal Energy : (02)**

Types of geothermal resources,
Methods of harnessing, Types of geothermal systems, sites of

geothermal energy in India and in
world. Environmental impact.

**9. Hybrid Systems : (03)**

a. Need for Hybrid systems,

b. Range and type of hybrid
systems,

c. Case studies of Diesel-PV,
Wind-PV, Microhydel-PV, Biomass-Diesel systems,

hybrid electric vehicles, etc.

**10. Energy Management : (02)**

Overview, National Energy,
Strategy of India. Energy planning, Energy conversion

opportunities and measures.

**11. Energy Auditing : (02)**

Scope, types and case studies.
Energy Costing for Solar systems.

**TERM WORK**

**Any Six of the following.**

1. Demonstration and measurement
of Solar radiation.

2. Test and Trial on Solar flat
plate collector.

3. Performance evaluation of PV
cell.

4. Energy Audit – Case Study of
an organization.

5. Visit to Wind Power plant.

6. Study and demonstration of
fuel cell, application.

7. Visit to Biodiesel plant.

**REFERENCE BOOKS :**

1. Solar Energy by Dr.
S.P.Sukhatme Tata McGraw Hill.

2. Non Conventional Energy
Sources by G.D.Rai.- Khanna Publishers.

3. Energy Technology by S. Rao,
Dr. B.B.Parulekar Khanna Publishers.

4. Energy Engineering by R.S.
Kulkarni & Dr. S.V. Karmare.

5. Non Conventional Energy
Sources by Dr. L. Umanand.

6. Introduction to Non
Conventional Energy Resources by Raja, SciTech Publi.

**T.E. (MECHANICAL)**Sem.-VI

**3. I. C. ENGINES**

Teaching Scheme : Examination
Scheme :

Lecturers: 3 Hrs/ Week Theory:
100 Marks

Practicals: 2 Hrs/ Week Term
work: 25 Marks

Practical & Oral: 25 Marks

**SECTION – I**

**1. Introduction to I.C. Engines: (02)**

Introduction, Basic engine
components and nomenclature, Classification of I. C. Engines,

applications.

**2. Engine Cycles: (04)**

Engine cycles, Deviation of
actual cycles from air standard cycles, Valve timing diagram for

high & low speed engine, Port
timing diagram.

**3. Fuel systems for S.I. Engines: (05)**

Engine fuel requirements,
complete carburetor, Derivation for calculation of A/F ratio,

Calculation of main dimensions of
carburetors, Effect of altitude on Air fuel ratio. Electronic

Petrol injection system (MPFI) –
components such as sensors, ECU etc., merits and demerits

**4. Combustion in S. I. Engines: (05)**

Stages of combustion, Ignition
lag, Flame propagation, Factors affecting flame speed,

Abnormal combustion, Influence of
engine design and operating variables on detonation,

Fuel rating, Octane number, Fuel
additives, HUCR, Requirements of combustion chambers

of S.I. Engines and its types.

**5. Supercharging and Turbo-charging: (04)**

Necessity of supercharging,
Thermodynamic cycle, Types of superchargers, Turbo charging,

methods of turbo-charging
Limitations of supercharging for S.I. and C.I. Engines.

**SECTION – II**

**6. Fuel Systems for C.I. Engines: (04)**

Requirements of injection system,
Types of injection systems - Individual pump, Common

rail and Distributor systems,
Unit injector, Types of fuel nozzles- single hole, multi hole,

pintle, and pintaux, Formation of
Spray, Atomization and penetration. Governing of C.I.

engines. Electronic diesel
injection system. Calculations of main dimension of fuel injection

system.

**7. Combustion in C.I. Engines: (05)**

Stages of combustion, Delay
period, Factors affecting delay period, Abnormal combustion-

Diesel knock, Influence of engine
design and operating variables on diesel knock,

Comparison of abnormal combustion
in S I and C I engines, Cetane number, Additives.

Requirements of combustion
chambers for C.I.engines and its types.

**8. Performance Testing of Engines: (05)**

Performance parameters, I. S.
Standard Code10000 (I to XI) to 10004 for testing of engines),

Measurement of performance
parameters like torque, power, Volumetric Efficiency,

Mechanical Efficiency, BSFC,
Brake and Indicated Thermal efficiencies. Numerical on Heat

Balance Sheet & engine
performance, Performance curves.

**9. Alternative Fuels for I.C. engines: (02)**

Alternative fuels for S. I.
Engines & C. I. engines, S.I. engine operation using LPG, alcohol

and hydrogen fuels. C.I. engine
operation using CNG, bio-gas, bio diesels.

**10. Engine Emission and Control: (02)**

S.I. engine emission (HC, CO,
NOx) Control methods- Evaporative (ELCD), Thermal,

Catalytic converters, C.I. Engines
Emission (CO, NOx, Smog, Particulate), Control methods-

Chemical, EGR, Standard pollution
Norms like EURO, Bharat.

**11. Engine Selection: (02)**

Selection of an I.C. engine for
Automotive, Locomotive, Aircraft, Marine, Agriculture, and

Power generation based on
criteria such as operating cycle, fuel used, cooling method,

cylinder numbers &
arrangement, speed, fuel economy and power to weight ratio.

**TEXT BOOKS :**

1. Internal Combustion Engines –
Mathur and Sharma, Dhanpat Rai Publi. Delhi

2. Internal Combustion Engines –
V. Ganesan, Tata McGraw Hill Publi.

3. Internal Combustion Engines –
Domkundwar, Dhanpat Rai Publi.

4. Internal combustion engines –
Ramlingam, SciTech Publi.

**REFERENCE BOOKS :**

1. Internal Combustion Engines –
Maleev, CBS Publi. & Distributors.

2. Internal Combustion Engines –
J. B. Heywood, McGraw Hill.

3. Internal Combustion Engines –
Gills and Smith

4. Diesel & High Compression
Gas Engines – P. M. Kates.

5. Internal Combustion Engines
Fundamentals – E. F. Obert, Harper & Row Pub. New

York

6) Engg. Fundamentals of the
I.C.Engines W.W.Pulkrabek Pearson educaton

**TERM WORK**

**Study Group:**

1 Constructional detail of I.C.
engines by dismantling and assembly.

2 Study of Engine systems: Air
intake, exhaust, Cooling, Lubrication systems.

3 Study of ignition systems,
starting systems.

4 Study of Carburetor and Petrol
injection system

5 Study of fuel injection system
of diesel engine

**Test Group: (any five)**

1 Test on four stroke Diesel
Engine.

2 Test on four stroke Petrol
Engine.

3 Test on two stroke petrol
engine. (Variable Speed Test)

4 Morse Test on multi cylinder
Engine

5 Visit to a engine manufacturing
company / repairing unit

6 Test on computer controlled
I.C. Engine

7 Measurement of exhaust
emissions of SI / CI engines.

8 Test on variable compression
ratio engine

**T.E. (MECHANICAL) SEM.-VI**

**4. INDUSTRIAL FLUID POWER**

**Teaching Scheme : Examination Scheme :**

Lecturers: 3 Hrs/ Week Theory:
100 Marks

Practicals: 2 Hrs/ Week Term
work: 25 Marks

**SECTION – I**

**HYDRAULIC SYSTEM**

1. Introduction to fluid Power-
Classification, general features, applications in various

fields of engineering, various
hydraulic and pneumatic ISO/JIC Symbols, transmission of

power at static and dynamic
states, advantages and disadvantages.

**(3)**
2. Types of hydraulic fluids and
their properties, selection of fluid, effect of temperature

on fluids.

**(1)**
3. Hydraulic system elements-
Classification, types a) seals sealing material, pipes,

hoses, compatibility of seal with
fluid, sources of contamination and its control elements,

strainer, filter, heat-exchanger,
b) Pumps- types, classification, principle of working, power

calculations, efficiency,
characteristics curves, selection of pumps from vane, radial, piston,

axial, screw, ball pump etc for
various applications.

**(5)**
4. Control of fluid Power
elements :-

a) Requirements of Pressure
control, direction control, flow control valves

**(1)**
b) Principle of pressure control
valves, direction control valves, pilot operated relief,

pressure reducing, quick exhaust,
sequence valves, flow control valves and their

types, Meter-in and Meter-out
circuit and flow through circuit.

**(3)**
c) Types of direction Control
valves- two way two position, four way, two position, four

way three position, open center,
close center, tandem center, manual operated,

solenoid, pilot operated
direction control valves, check valves.

**(2)**
d) Actuators- linear and rotary,
hydraulic motors, types of hydraulic cylinders and their

mountings.

**(1)****e)**Calculation of piston velocity, thrust under static and dynamic operation and

application, considerations of
friction and inertia loads.

**(2)**
5. Hydraulic circuit and
applications study of accumulator, intensifier, jack, power pack

etc linear and re- generative
circuits with accumulator and intensifier, various

hydraulic circuits, components,
working and applications.

**(4)**
6. Hydraulic servo- system for
rotary and linear motion.

**(1)****7.**Maintenance and safety of hydraulic system.

**(1)**

**SECTION-II**

**(PNEUMATIC SYSTEM)**

8. Introduction: Application of
pneumatics, Physical Principles, basic requirement of

pneumatic system, comparison with
hydraulic system.

**(2)**
26

9. Elements of Pneumatic System:
Air compressor- Types, selection criteria, capacity

control, piping layout, fitting
and connectors, Pneumatic controls, Direction control

valves (two way, three way, four
way), check valves, flow control valves, pressure

control valves, speed regulators,
quick exhaust valves, solenoid, pilot operated valves,

Pneumatic actuators, Rotary &
reciprocating cylinders – types and their mountings,

Air motor – types, Comparison
with hydraulic and electric motor.

**(5)**
10. Serving of compressed air –
types of filters, regulators, lubricators (FRL unit),

mufflers, dryers.

**(1)**
11. Pneumatic circuits- basic
pneumatic circuit, impulse operation, speed control,

pneumatic motor circuit,
sequencing of motion, time delay circuit & their

applications.

**(3)**
12. Pneumatic servo system for
linear & rotary motion.

**(1)**
13. Maintenance, troubleshooting
and safety of hydro pneumatic systems.

**(1)**
14. Introduction to fluidics –
study of simple logic gates, turbulence, amplifiers.

Pneumatic sensors, applications.

**(2)****TERM WORK**

a) Study of ISO/JIC Symbols for
hydraulic and pneumatics systems.

b) Study of different types of
valves used in hydraulics and pneumatic system.

c) Study of
accumulators/actuators/intensifiers/hydraulic and pneumatic power brakes.

d) Design of hydraulic /
pneumatic system and related components for any one of the

following : 1) Shaping machine 2)
Broaching machine 3) Slotting machine

4) Hydraulic clamps 5) Pneumatic
clamp 6) Any one industrial application.

e) At least five circuit
preparations on hydraulic trainer kit.

f) At least five circuit
preparations on pneumatic trainer kit.

g) At least two Circuit
preparation using Fluid simulation software.

h) Industrial visits are
recommended for applications of pneumatic and hydraulic system

and their reports.

**RECOMMENDED BOOKS :**

1. D. A. Pease, Basic fluid
Power-PHL.

2. Joji P., Pneumatic Controls,
Wiley India Pvt.Ltd.

3. J. J. Pipenger- Industrial
hydraulic- McGraw Hill.

4. H. L. Stewart- Hydraulic and
Pneumatic- Industrial press.

5. Goodwin- power Hydraulics.

6. B. Lal- oil Hydraulics- Intl.
Literature.

7. Yeaple- Fluid power design
Handbook.

8. S. R. Mujumdar- Oil hydraulics
Systems- Principles and Maintenance.

9. S. R. Mujumdar- Pneumatic
Systems- Principles and Maintenance.

10. R. S. Warring- Pneumatic
Handbook.

11. H. s. Stewart- practical
guide to Fluid Power.

12. Fluid Power With Application
6e A Esposito Pearson Education

**T.E. (MECHANICAL) SEM.-VI**

**5. COMPUTER INTEGRATED MANUFACTURING**

**Teaching Scheme : Examination Scheme :**

Lecturers: 3 Hrs/ Week Theory:
100 Marks

Practicals: 2 Hrs/ Week Term
work: 25 Marks

**SECTION – I**

**1) Introduction**: Meaning, Scope, evolution, architecture, elements, benefits,

limitations, obstacles in
implementation, social aspects of CIM.

**(2)****2) CAD/CAM/CAE:**Product design and CAD/CAM, role of computers in design and

manufacturing, integration of
CAD/CAM, Role of CAD/CAM in CIM.

**(3)****3) Group Technology:**Concept, design and manufacturing attributes, part families,

methods of grouping, PFA,
different classification and coding systems ( OPITZ and

MICLASS), relevance of GT in CIM,
benefits and limitations.

**(4)****4) Computer Integrated Planning:**Aggregate planning, master production schedule,

capacity planning, MRP-I,
computer aided process planning.

**(5)****5) Computer Integrated Control:**Shop floor control, factory data collection system,

inventory management, MRP-II.

**(4)****6) Flexible Manufacturing Systems:**Concept, difference between rigid and flexible

manufacturing, concept of
cellular manufacturing, structure of FMS, components of FMS.

**(3)**

**SECTION – II**

**7) Computer Aided Quality Control:**Objectives, contact & non-contact inspection,

types of contact and non-contact
inspection, scope in CIMS, coordinate measuring machine :

types, construction, working
principle, working, applications, scope of CMM in CIMS,

flexible inspection system.

**(4)****8) Material Handling and Storage:**Introduction to MH, MH in CIMS, criteria for

suitability of MH system for
CIMS, MH equipments, AGV, Monorail vehicles, Robots in

MH, AS/RS components, AS/RS
control.

**(3)****9) Database Management System:**Meaning of Data, database, DBMS, design

requirements, criteria,
comparison of DBMS with conventional file handling, types of

DBMS model, scope of DBMS in
CIMS.

**(3)****10) Robots in CIMS:**Introduction, anatomy, configuration, scope of robots in CIMS.

**(3)**

**11) Communication in CIMS:**Requirements of shop floor communication,hierarchy of

computer communication, types and
components of communication systems in CIMS,

Networking concepts, network
topology, access methods, media, ISO-OSI reference model,

introduction to MAP/TOP, role of
computer communication in CIMS.

**(04)****12) Planning and Implementation Issues:**Need of planning, steps in planning, phases

of CIMS implementation, partial
and one time implementation, organization for CIM

planning and implementation.

**(02)****TERM WORK**

**Pract.Turn**

1. Fundamentals of part
programming, manual part programming, G & M (01)

Codes, Subroutines, Canned
cycles, do loop.(One assignment)

2. Manual part programming for 2d
and 3d machining. (Minimum four programs) (06)

3. Tool path generation using any
suitable CAM software for two simple components. (02)

4. One exercise on G.T. (01)

5. One exercise on M.R.P. (01)

6. Assignment on factory data
collection system. (01)

**REFERENCE BOOKS :**

1. Automotion, Production systems
and Computer Integrated Manufacturing by

M.P.Groover (PHI)

2. Computer Integrated Design and
Manufacturing by Bedworth, Henderson Wolfe

(McGraw Hill)

3. Performance Modeling of
Automated Production System by Narhari and

Vishvanandhan (PHI)

4. Principles of Computer
Integrated Manufacturing by S. Kant Vajpayee (PHI)

5. CIM Handbook byTeicholtz and
Orr (McGraw Hill)

6. CAD/CAM/CIM: Radhakrishnan,
Subramanyam, Raju.

7. Computer Integrated
Manufacturing: James Rehg, H.W.Kraebber, Pearson

Education.

8 CAD/CAM/CAE Chougule N.K
SCITECH PUBLICATION

**T.E. (MECHANICAL) SEM.-VI**

**6. INDUSTRIAL MANAGEMENT AND OPERATION RESEARCH**

**Teaching Scheme : Examination Scheme :**

Lecturers: 3 Hrs/ Week Theory:
100 Marks

Practicals: 2 Hrs/ Alternate Week
Term work: 25 Marks

**SECTION – I**

**INDUSTRIAL MANAGEMENT**

**1. Functions of Management : (09)**

Definition of Management ,
Management environment.

Planning – Need, Objectives,
Strategy, policies, Procedures, Steps in Planning, Decision

making , Forecasting.

Organizing – Process of
Organizing importance and principle of organizing, departmentation,

Organizational relationship,
Authority, Responsibility, Delegation, Span of control.

Staffing – Nature, Purpose,
Scope, Human resource management, Policies, Recruitment

procedure training and
development, appraisal methods.

Leading – Communication process,
Barriers, remedies, motivation, importance, Theories,

Herzberg’s theory, Maslow’s
theory, McGrager’s theory, leadership style.

Controlling – Process,
requirement for control Management , accountability.

**2. Introduction : (05)**

a) Marketing : Marketing Concepts
–Objective –Types of markets – Market

Segmentation, Market strategy – 4
AP’s of market, Market Research, Salesmanship,

Advertising.

b) Materials Management :
Definition , Scope, advantages of materials management,

functions of materials
management,

c) Purchase Objectives, 5-R
Principles of purchasing, Functions of Purchase department,

,Purchasing cycle, Purchase
policy & procedure, Evaluation of Purchase

Performance.

**3. EDP and SSI : (04)**

Concept of an entrepreneur, Scheumpeter’s
and Peter Drucker’s concepts of an

entrepreneur. Charms of being an
entrepreneur. Entrepreneurship development.

SSI : Definition of SSI,
Procedure to start Small Scale Industry. Institutions of offering

assistance to SSI, Incentives
offered to SSI, Problems of SSI, Feasibility report writing.

Introduction to Venture Capital
funding.

**4. Introduction to E- Commerce : (02)**

a) E-Commerce – Introduction to
Management Information System (MIS), Introduction

to ISO 9000 procedures.

b) Industrial Safety – Reasons
for accidents , prevention of accidents, Promotion of

safety mind ness.

**SECTION – II**

**OPERATION RESEARCH**

**5. Introduction: (01)**

History and development of OR,
Applications, modeling in OR, OR models and their

applications.

**6. Linear Programming Problems: (05)**

Formulation of problem, Graphical
solution, Simplex procedure for maximization and

minimization, Duality concept.

**7. Assignment Model: (03)**

Mathematical statement, Methods
to solve balanced and unbalanced assignment problems,

Maximization problems, Assignment
with restrictions, Traveling salesman problem.

**8. Transportation Model: (04)**

Mathematical formulation, methods
to obtain initial basic feasible solution (IBFS), NWCR

and VAM, conditions for testing
optimality, MODI method for testing optimality solution of

balanced and unbalanced problems,
Degeneracy and its resolution.

**9. Decision Theory: (04)**

Introduction, Pay off table,
Opportunity loss or regret table, Decisions under uncertainty,

Laplace Criterion, Maximin or
minmax principle, maximax or minimax principle, Hurcuilicz

principle, Decisions under risk–maximum
likelihood criteria, Expectation principle,

Expected opportunity loss or
expected regret decision trees.

**10. Queuing Model: (03)**

Introduction, Kendall’s notation,
Classification of queuing models, Sequencing of n jobs and

2 & 3 machines, 2 jobs and m
machines.

**The university question paper shall include numerical treatment all topics in Section –**

*Note :*
II except topic No. 5.

**TERM WORK**

**SECTION – I**

Any three case studies on :

Purchasing activities,
Recruitment, Procedure, MIS, Management of funds, Office

communication, Venture capital
Funding.

**SECTION – II**

Any Three assignments out of the
following :

1) formulation of LPP and
Graphical Solution.

2) Assignment on Maximization and
Minimization problems using Simplex method.

3) Assignment on assignment
problems.

4) Assignment on Transportation
Problems.

5) Assignment on Decision Theory.

6) Assignment on Sequencing
Problems.

**REFERENCE BOOKS :**

1. Management – James A.F.
Stoner, R. Edward Freeman, Prentice Hall of India New

Delhi.

2. Management, Today – Principles
and Practice – Gene Burton and Manab Thakur,

Tata McGraw Hill Publishing
Company, New Delhi.

3. Essentials of Management –
Koontz & H.Weinrich, Tata McGraw Hill Publil.

4. Human Behaviour at Work
Organisational Benhviour – Keith Davis, Tata McGraw

Hill Publi. New Delhi.

5. Business Management –
J.P.Bose, S. Talukdar, New Central Agencies (P) Ltd.,

6. Marketing Management – Philip
Kotler, Prentice Hall of India, New Delhi.

7. Operations Research – J.K.
Sharma, McMillan India Publi. New Delhi

8. Operations Research – Hiza
& Gupta, S.Chand & Co. New Delhi

9. Introduction to Operation
Research – Hamdy A. Taha, Prentice Hall India Publi.

10 Production and Operation
Management -Tripathy SCITECH PUBLICATION

11 Engineering Management
Chithambaranathan SCITECH PUBLICATION

12 Industrial Engineering and
Management Vishwanath SCITECH PUBLICATION

13 Optimisation in Engineering –Biswal
SCITECH PUBLICATION

14 Operations Research Manohar
Mahajan Dhanapat Rai And Sons

15 Engineering Optimisation
Methods And Application ARavindran

K.M. Ragdell G.V. Rklaitis Willey
India Ltd

**T.E. (MECHANICAL) SEM.-VI**

**8. TESTING & MEASUREMENT**

**Teaching Scheme : Examination Scheme :**

**Practicals: 2 Hrs/ Week Oral exam.:-25 marks**

**Term work: 25 Marks**

The Journal based on experiments
listed below is to be submitted as part of term work.

**Expt. Content No.**

1. Angular speed measurement
using stroboscope, photo-electric pick up and magnetic

pick up.

2. Formation of thermocouple tip
and calibration of thermocouple.

3. Measurement of temperature
using, thermocouple RTD, thermisters and pyrometers.

4. Testing of Mechanical pressure
gauge using Dead weight pressure gauge tester.

5. Vacuum measurement using
Mc-Lead gauge and Pirani gauge.

6. Measurement of displacement
using LVDT.

7. Flow measurement using,
rotometer, turbine meter and anemometer and target

meters.

8. Force and torque measurement
using strain gauges.

9. Vibration testing using
contact and non-contact type instruments.

10. Design of measuring system
for pressure, flow temperature etc.

**REFERENCE BOOKS**

1. Mechanical Measurement &
Control – D.S. Kumar, Metropolitan Book Co.

2. Mechanical Measurements – Shirohi
& Radha Krishnan H.C., New Age International,

New Delhi.

3. Mechanical Measurement–
Beckwith & Buck, Prentice Hall of India, New Delhi.

4. Measurement Systems – Doebelin
Emesto, McGraw Hill Publishing Co. New York.

5. Mechanical Measurement and
Control – A.K. Sawhney and P. Sawhney, Dhanpat Rai

& Co

6 Engineering Practices
Laboratory Kannaiah Scitech Publication.

**T.E. (MECHANICAL) SEM.-VI**

**7. WORKSHOP PRACTICE – VI**

**Teaching Scheme : Exam Scheme :**

Practical: 2 Hrs. per Week Term
work : 25 marks

Practical Exam : 25 marks

Practical Exam : 6 hours

**1.**Composite Job incomplete in T.E. (Mechanical) Part-I should be completed during

T.E. (Mechanical) Part-II. The
work done during T.E. (Mechanical) Part-II should be

Assessed as term work for
Workshop Practice-VI at the end of Part-II. Practical

Examination of 6 Hrs. duration
having component of 2 to 3 parts.

**Shivaji University, Kolhapur**

Equivalences of T.E. Sem.-V
Mechanical for repeater students

**Sr.**

**No.**

**SUBJECT IN OLD SYLLABUS**

**PRE-REVISED W.E.FROM WHICH**

**IS W.E.FROM A.C.YEAR 2004-2005**

**SUBJECT IN NEW SYLLABUS**

**PRE-REVISED W.E.FROM A.C. 2009-2010**

1 Theory of machine II Theory of
machine II

2 Heat and mass transfer Heat and
mass transfer

3 Machine design I Machine design
I

4 Fluid And Turbo Machinery

Fluid And Turbo Machinery At S.E.
(Mech)

Part-II Of New course W.E..From
Academic

Year 2008-2009

5 Tool Engineering Manufacturing
Engineering @

6 Mechanical Measurement &
Control Control Engineering

7 Workshop Practice V Workshop
Practice V $ Fluid And Turbo

Machinery

8 CAD/CAM Laboratory CAD
Laboratory

9 General Proficiency-II Only
term Work Need not require Equivalence

10 Industrial Case Study Only
term Work Need not require Equivalence

Equivalences of T.E. Sem.-VI
Mechanical for repeater students

**Sr.**

**No.**

**SUBJECT IN OLD SYLLABUS**

**PRE-REVISED W.E.FROM WHICH**

**IS W.E.FROM A.C.YEAR 2004-2005**

**SUBJECT IN NEW SYLLABUS**

**PRE-REVISED W.E.FROM A.C. 2009-2010**

1 Machine Design II Machine
Design II

2 Energy Engineering Renewable Energy
Engineering

3 Metrology & Quality Control

Metrology & Quality Control
At T.E. (Mech)

Part-I Of New course W.E..From
Academic

Year 200 9-2010

4 Automatic Control & Fluid
system Industrial
Fluid Power

5 Advanced Production System Computer
Integrated Manufacturing

6 Industrial Management
Industrial Management And Operation Research

7 Workshop Practice VI Workshop
Practice VI $

8 CAD/CAM Laboratory-II Examination
to be conducted It is only P.O.E.

9 Industrial Case Study Only
term Work Need not require Equivalence